Wilo-SiBoost Smart 1 Helix VE | Wilo

Wilo-SiBoost Smart 1 Helix VE

Your advantages
Wilo-SiBoost Smart 1 Helix VE 1004

Your advantages

  • Heavy-duty system with stainless steel high-pressure multistage centrifugal pumps of the Helix VE series and air-cooled integrated frequency converter
  • High-efficiency pump hydraulics
  • High energy savings thanks to optimum load adjustment via variable pressure control (p-v)
  • Disproportionately large frequency converter control range from 25 Hz up to a maximum of 60 Hz (version dependent)
  • Integrated full motor protection via PTC

Series description
SiBoost Smart

Design

Highly efficient water-supply unit ready for connection with one vertically arranged non-self-priming high-pressure multistage centrifugal pump of the Helix VE series with integrated air-cooled frequency inverters.

Application

Fully automatic water supply and pressure boosting in inlet mode, either from the public water supply network or from a tank, for domestic, commercial, industrial and municipal applications (a standby pump to be provided to comply with DIN 1988 and DIN EN 806).

Approved fluids are generally waters which do not attack the materials used, neither chemically nor mechanically, and do not contain any abrasive or long-fiber constituents like:

  • Drinking water (check drinking water approvals in materials section)
  • Cooling water
  • Process water
  • Firefighting water (apart from fire-extinguishing systems in accordance with DIN 14462 and with the approval of the local fire safety authorities)

Equipment/function

1 pump of the Helix VE 2 to Helix VE 52 series, with IE4-equivalent standard motor speed controlled via integrated frequency inverter mounted on galvanized steel height adjustable base frame.

All components in contact with fluid are corrosion resistant.

On pressure side:

  • Shut-off valve
  • Non return valve
  • Check-valve
  • Diaphragm pressure vessel 8 l, PN 16
  • Pressure sensor 4..20mA
  • Pressure gauge
  • On suction side
  • Pressure sensor 4..20mA
  • Pressure gauge

Typekey

Example:

Wilo-SiBoost Smart 1 Helix VE 2204-ES

SiBoost Smart

Compact pressure-boosting system with integrated speed control

1

Number of pumps

Helix VE

Pump series

22

Nominal volume flow [m3/h] of the single pump

04

Number of single pump stages

ES

Stainless-steel design of series 22.., 36.., 52..

Technical data

  • Mains connections :
    • 3~400 ±10 %, 50 Hz
    • 3~380 ±10 %, 60 Hz
  • Max. fluid temperature +60 °C (+70 °C optional)
  • Max. ambient temperature of 40 °C
  • Operating pressure 16 bar (25 bar optional)
  • Inlet pressure 10 bar
  • Nominal connection diameters:
    • on discharge side R 1¼" - DN80
    • on inlet side Rp 1¼" - Rp 3”
  • Speed range 1500 – 3500rpm
  • Protection class IP54

Materials

Helix VE 6’’: 2-16 m3/h

  • Pump housing in 1.4301 [Aisi 304]
  • Hydraulics in 1.4307 [Aisi 304L]
  • Gasket EPDM
  • without cartridge except pumps with motors above 7,5kw

Helix VE 8’’: 22-52 m3/h

  • Pump housing in EN-GJL-250, ACS/ WRAS cataphoretic-coated grey cast iron
  • Hydraulics in 1.4307 [Aisi 304L]
  • Gasket EPDM
  • without cartridge except pumps with motors above 15kw
  • ES version: stainless steel design
    • Pump housing in 1.4301 [Aisi 304]
    • Hydraulics in 1.4307 [Aisi 304L]

Other pumps executions could be ordered on request:

  • with our without cartridges
  • PN 25
  • FKM (Viton) gasket
  • Stainless steel pump housing and hydraulics in 1.4404 [AISI 316L]

Construction

Base frame: galvanized steel, with height-adjustable vibration absorbers for comprehensive insulation against structure-borne noise, as well as integrated lifting points.

Pipework: Complete pressure-side pipework made of stainless steel, suitable for the connection of all conventional piping materials. The pipework is dimensioned according to the overall hydraulic performance of the pressure boosting system

Pumps: 1 pump from the series Helix VE 2 up to Helix VE 52 is used.

The air-cooled frequency inverter mounted on the pump motor enables continuous auto control between 25 Hz and a maximum of 60 Hz for all pumps of this series.

  • For 6” pumps Helix VE 2,4,6,8,10,16 : all pump parts in contact with the fluid are made of stainless steel with KTW/WRAS/ACS approval.
  • For 8” pumps: Helix VE 22, 36, 52 :as standard, all parts in contact with the fluid are made of stainless steel and grey cast iron with cataphoretic coating with ACS/WRAS approval. Stainless steel ES version with KTW/WRAS/ACS approval

Valves: The pump is fitted on the pressure side with a standard shut-off unit with DVGW approval mark and on the pressure side with a DVGW/KTW-approved non-return valve.

Diaphragm pressure vessel: 8 l/PN 16 arranged on the discharge side with a diaphragm made of butyl rubber, with DVGW/KTW approval, completely safe in accordance with food safety laws; for testing and inspection purposes, with a ball valve with drain and throughflow fitting with DVGW/KTW approval in accordance with DIN 4807.

Pressure monitoring: 2 Pressure sensors: 4..20 mA, located on the pressure and suction sides.

Pressure indication: Pressure gauge arranged on the suction and the discharge sides.

Other versions on request

Delivery state

  • Factory-mounted, ready-for-connection pressure-boosting system checked for functionality and impermeability
  • Packaging
  • Installation and operating instructions
Downloads

Installation and operating instructions

Wilo-Helix VE 22-36-52

Article Number 4151995
Edition 1601
Page format A4
Number of pages 39
PDF (8 MB)

Wilo-Helix VE 2-4-6-10-6

Article Number 4151993
Edition 1601
Page format A4
Number of pages 38
PDF (7 MB)

Wilo-SiBoost Smart 1, Comfort-Vario COR-1 ...-GE, Comfort-Vario COR/T-1…-GE

Article Number 2535459
Edition 2020-11
Page format 209.9 x 297.0 mm
Number of pages 52
PDF (12 MB)

General overview (Documents)

General overview 2019 International version

Article Number 2200591
Edition 2018
Page format 209.9 x 297.0 mm
Number of pages 74
PDF (40 MB)

General overview 2021 International version

Edition 2020
Page format 209.9 x 297.0 mm
Number of pages 74
PDF (10 MB)

Certificate REACH (Documents)

REACH Regulation

Edition 2021-05
Page format 209.9 x 297.0 mm
Number of pages 4
PDF (212 KB)
Product list
Number of results: 52
Product descriptionPipe connection on the suction side DNsPipe connection on the discharge side DNdSystem output without standby pump QMaximum operating pressure PNGross weight, approx. mArticle number
SiBoost Smart 1 HELIX VE204
G 1
G 1
4.5 m³/h
16 bar
64 kg
2541580
SiBoost Smart 1 HELIX VE206
G 1
G 1
4.5 m³/h
16 bar
68 kg
2541581
SiBoost Smart 1 HELIX VE208
G 1
G 1
4.5 m³/h
16 bar
70 kg
2541582
SiBoost Smart 1 HELIX VE211
G 1
G 1
4.5 m³/h
16 bar
78 kg
2541583
SiBoost Smart 1 HELIX VE403
G 1
G 1
8 m³/h
16 bar
64 kg
2537322
SiBoost Smart 1 HELIX VE404
G 1
G 1
8 m³/h
16 bar
67 kg
2537357
SiBoost Smart 1 HELIX VE405
G 1
G 1
8 m³/h
16 bar
69 kg
2537626
SiBoost Smart 1 HELIX VE407
G 1
G 1
8 m³/h
16 bar
76 kg
2537323
SiBoost Smart 1 HELIX VE410
G 1
G 1
8 m³/h
16 bar
78 kg
2537627
SiBoost Smart 1 HELIX VE602
G 1¼
G 1¼
12 m³/h
16 bar
65 kg
2537324
SiBoost Smart 1 HELIX VE603
G 1¼
G 1¼
12 m³/h
16 bar
67 kg
2537628
SiBoost Smart 1 HELIX VE604
G 1¼
G 1¼
12 m³/h
16 bar
74 kg
2537325
SiBoost Smart 1 HELIX VE606
G 1¼
G 1¼
12 m³/h
16 bar
76 kg
2537629
SiBoost Smart 1 HELIX VE608
G 1¼
G 1¼
12 m³/h
16 bar
86 kg
2537326
SiBoost Smart 1 HELIX VE611
G 1¼
G 1¼
12 m³/h
16 bar
97 kg
2537630
SiBoost Smart 1 HELIX VE1002
G 1½
G 1½
20 m³/h
16 bar
76 kg
2537652
SiBoost Smart 1 HELIX VE1003
G 1½
G 1½
20 m³/h
16 bar
83 kg
2537327
SiBoost Smart 1 HELIX VE1004
G 1½
G 1½
20 m³/h
16 bar
84 kg
2537653
SiBoost Smart 1 HELIX VE1005
G 1½
G 1½
20 m³/h
16 bar
94 kg
2537328
SiBoost Smart 1 HELIX VE1006
G 1½
G 1½
20 m³/h
16 bar
102 kg
2537654
SiBoost Smart 1 HELIX VE1009
G 1½
G 1½
20 m³/h
16 bar
151 kg
2537655
SiBoost Smart 1 HELIX VE1602
G 2
G 2
31 m³/h
16 bar
95 kg
2537656
SiBoost Smart 1 HELIX VE1603/3kW
G 2
G 2
31 m³/h
16 bar
104 kg
2537329
SiBoost Smart 1 HELIX VE1603/4kW
G 2
G 2
31 m³/h
16 bar
112 kg
2537657
SiBoost Smart 1 HELIX VE1605
G 2
G 2
31 m³/h
16 bar
150 kg
2537658
SiBoost Smart 1 HELIX VE1606
G 2
G 2
31 m³/h
16 bar
153 kg
2537659
SiBoost Smart 1 HELIX VE2202/3kW
DN 50
DN 50
40 m³/h
16 bar
154 kg
2540873
SiBoost Smart 1 HELIX VE2202/4kW
DN 50
DN 50
40 m³/h
16 bar
154 kg
2540874
SiBoost Smart 1 HELIX VE2203
DN 50
DN 50
40 m³/h
16 bar
173 kg
2540875
SiBoost Smart 1 HELIX VE2204
DN 50
DN 50
40 m³/h
16 bar
179 kg
2540876
SiBoost Smart 1 HELIX VE2205
DN 50
DN 50
40 m³/h
16 bar
317 kg
2540877
SiBoost Smart 1 HELIX VE3602/5,5kW
DN 65
DN 65
55 m³/h
16 bar
184 kg
2540878
SiBoost Smart 1 HELIX VE3602/7,5kW
DN 65
DN 65
55 m³/h
16 bar
188 kg
2540879
SiBoost Smart 1 HELIX VE3604
DN 65
DN 65
55 m³/h
16 bar
351 kg
2540880
SiBoost Smart 1 HELIX VE3605
DN 65
DN 65
55 m³/h
16 bar
356 kg
2540881
SiBoost Smart 1 HELIX VE5202
DN 80
DN 80
80 m³/h
16 bar
215 kg
2540882
SiBoost Smart 1 HELIX VE5203
DN 80
DN 80
80 m³/h
16 bar
370 kg
2540883
SiBoost Smart 1 HELIX VE5204
DN 80
DN 80
80 m³/h
16 bar
385 kg
2540884
SiBoost Smart 1 HELIX VE5205
DN 80
DN 80
80 m³/h
16 bar
402 kg
2540885
SiBoost Smart 1 HELIX VE2202/3kW-ES
DN 50
DN 50
40 m³/h
16 bar
135 kg
2547320
SiBoost Smart 1 HELIX VE2202/4kW-ES
DN 50
DN 50
40 m³/h
16 bar
148 kg
2547321
SiBoost Smart 1 HELIX VE2203-ES
DN 50
DN 50
40 m³/h
16 bar
172 kg
2547322
SiBoost Smart 1 HELIX VE2204-ES
DN 50
DN 50
40 m³/h
16 bar
179 kg
2547323
SiBoost Smart 1 HELIX VE2205-ES
DN 50
DN 50
40 m³/h
16 bar
300 kg
2547324
SiBoost Smart 1 HELIX VE3602/5,5kW-ES
DN 65
DN 65
55 m³/h
16 bar
183 kg
2547325
SiBoost Smart 1 HELIX VE3602/7,5kW-ES
DN 65
DN 65
55 m³/h
16 bar
187 kg
2547326
SiBoost Smart 1 HELIX VE3604-ES
DN 65
DN 65
55 m³/h
16 bar
339 kg
2547327
SiBoost Smart 1 HELIX VE3605-ES
DN 65
DN 65
55 m³/h
16 bar
353 kg
2547328
SiBoost Smart 1 HELIX VE5202-ES
DN 80
DN 80
80 m³/h
16 bar
214 kg
2547329
SiBoost Smart 1 HELIX VE5203-ES
DN 80
DN 80
80 m³/h
16 bar
363 kg
2547330