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Stratos GIGA-D 80/3-40/15 | Wilo
Technical data
Tender text

High-efficiency in-line twin-head pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA-D has been predominantly designed for pumping heating water (acc. to VDI 2035), cold water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.

Design:

  • Single-stage low-pressure centrifugal pump with one-piece shaft in monobloc design
  • Spiral housing in in-line design (suction and pressure ports with the same flanges in a line)
  • PN 16 flange – drilled according to EN 1092-2
  • Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
  • Pump housing and motor flange with cataphoretic coating as standard
  • Mechanical seal for pumping water up to Tmax. = +140 °C. A glycol admixture of 20 % to +40 % by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided in water-glycol mixtures with glycol proportions > 40 % up to maximum 50 % by volume and a fluid temperature of > +40 °C up to maximum +120 °C or fluids other than water.
  • Connection voltages: 3~480 V ±10 % 50/60 Hz; 3~440 V ±10 % 50/60 Hz; 3~400 V ±10 % 50/60 Hz; 3~380 V -5 % +10 % 50/60 Hz

Accessories:

  • Mounting brackets for fixing to the foundation
  • Blind flanges for twin-head pump housing
  • Differential pressure sensor sets 0 – 10 V for pumps in ...–R1 version
  • IR-Monitor
  • IR-Stick
  • IF module PLR
  • IF module LON
  • IF module Modbus
  • IF module BACnet
  • IF module CAN

Standard equipment:

  • Green button manual operation level for:
    • Pump On/Off
    • Selecting the control mode: Δp-c (constant differential pressure), Δp-v (variable differential pressure), PID controller, n-constant (constant speed)
    • Setpoint and speed adjustment
    • Configuration of operating parameters
    • Fault acknowledgement
  • Pump display for displaying:
    • Control mode
    • Setpoint (e.g. differential pressure or speed)
    • Error and warning messages
    • Actual values (e.g. power consumption, actual value of the sensor)
    • Operating data (e.g. operating hours, energy consumption)
    • Status data (e.g. status of SSM and SBM relay)
    • Device data (e.g. pump name)
    • Operating mode (only for twin-head pump operation: main/standby operation, parallel operation)
    • Status of the pressure values correction

Additional functions:

  • Analogue interfaces 0 – 10 V, 2 – 10 V, 0 – 20 mA, 4 – 20 mA, built-in dual pump management, adjustable time interval for pump cycling (with dual pump operation), two configurable signalling relays for operating and fault messages, configurable fault response adapted to HVAC applications, access disable on the pump, built-in full motor protection (PTC thermistor sensor) with trip electronics, condensation drain holes in the motor housing as standard (sealed in delivered condition), infrared interface for wireless communication with the operating and service unit Wilo-IR monitor and Wilo IR-Stick, plug-in position for Wilo IF modules Modbus, BACnet, CAN, PLR, LON for connecting to the building automation.
Operating Data
Fluid temperature T -20 °C
Ambient temperature T 0 °C
Maximum operating pressure PN 16 bar
Note on dimensioning 16 bar to 120 °C, 13 bar to 140 °C
Minimum efficiency index (MEI) 0.4
Drive
Mains connection 3~380 V, 50/60 Hz
Motor efficiency class IE5
Power consumption P1 max 16400 W
Rated power P2 15.8 kW
Max current Imax 25 A
Max. speed nmax 2960 1/min
Interference emission EN 61800-3
Interference immunity EN 61800-3
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Cast iron
Shaft Stainless steel
Shaft seal AQ1EGG
Lantern 5.1301/EN-GJL-250 KTL-coated
Installation dimensions
Pipe connection on the suction side DNs DN 80
Pipe connection on the discharge side DNd DN 80
Port-to-port length L0 440 mm
Ordering information
Brand Wilo
Product description Stratos GIGA-D 80/3-40/15
Net weight, approx. m 302 kg
Article number 2192013
Documents

Installation and operating instructions

Wilo-Stratos GIGA B (11-22Kw)

Article Number 2192490
Edition 2022-05
Page format 209.9 x 297.0 mm
Number of pages 260
PDF (27 MB)

Certification booklet

Wilo-Stratos GIGA2.0-I/-D, Wilo-Stratos GIGA /-D/-B, Wilo-Yonos GIGA2.0-I/-D

Article Number 2216678
Edition 2022-05
Page format 209.9 x 297.0 mm
Number of pages 52
PDF (22 MB)

Certificate REACH

REACH Regulation

Edition 2021-05
Page format 209.9 x 297.0 mm
Number of pages 4
PDF (212 KB)
BIM/CAD
Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Wilo-Live Assistant
Wilo-Live Assistant Service
    
2216415

The Wilo-Live Assistant is a technical advisor at your side during pump service. By using the Wilo-Live Assistant, our expert advisers can support you in the boiler or equipment room via video transmission – live and in real time. You use your smartphone to show the installation set-up, while the Wilo expert follows everything on their screen. They can see the components as well as other details and can thus determine where the fault or breakdown originates. We prevent downtime and ensure operational reliability of your pumps and systems!

The Wilo-Live Assistant includes:

  • Interactive live support via video chat
  • Direct contact with an expert
  • Just-in-time solution to ensure maximum operational reliability of your pumps and systems
Supervision
Supervision Glanded pumps
    
2219321

Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

  • Regular on-site visits ensure the quality of information and advice
  • Technical consultancy, also available on site
  • Status report with recommendations after the visit
  • Comprehensive support from a Wilo expert
Commissioning
Commissioning Glanded pumps
    
2219391

For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of system(s) according to checklist
  • Parameterisation and setting of switchgear
  • Testing and adaptation of initial compressing of pressure tanks (filling up to 80 litres incl.)
  • Functional check of fitted system(s)
  • Practice-oriented operation instruction
  • Wilo commissioning protocol

The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

More suitable services

Maintenance
Maintenance BASIC Glanded pumps
    
2219531

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance COMFORT Glanded pumps
    
2219493

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during normal service hours)

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance PREMIUM Glanded pumps
    
2219546

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Checking the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during and outside normal service hours)
  • Software updates
  • Includes wearing parts

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Repair
Repair Glanded pumps
    
2219610

Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

Repair includes:

  • Verification and elimination of error causes by experienced Wilo experts
  • Non-binding estimate for repairs
  • Electric-hydraulic test run to ensure correct data regarding functionality, quality and performance of the pump or system
  • Coating of various pump or system components for an optimised efficiency factor
  • Use of genuine spare parts only
  • Documentation of the repair in the service report