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Wilo-Helix2.0-VE | Wilo

Wilo-Helix2.0-VE

High energy efficiency for cold water applications in large buildings.

Your advantages
Wilo-Helix2.0-VE Cartridge

High energy efficiency for cold water applications in large buildings.

Wilo-Helix2.0-VE is the new generation of vertical multistage pumps for cold water applications and can be used in a variety of ways. The frequency converter with six control modes, along with the IE5 EC motor, allows for optimal adjustment to a wide range of pressure conditions and volume flows. The result is high energy efficiency in both closed and open systems. The proven Helix stainless-steel hydraulics also offer a high level of operational reliability.
A colour display with clear menu navigation and the familiar Green Button Technology make commissioning and operating the pump easy. It can be integrated into the building automation as required via analogue and digital interfaces as well as CIF modules.

Recommended services



Your advantages

  • IE5 EC motor and six integrated control modes (dp-v, dp-c, p-v, p-c, n-const, PID) ensure high energy efficiency
  • Various features – such as dry-running detection, automatic PWM frequency reduction, programmable pump kick and secure-operation mode – provide a high degree of operational reliability
  • Suitable for ambient temperatures of up to 50 °C
  • Green Button Technology and clear menu navigation in the colour display enable easy operation
  • Proven pump hydraulics made of stainless steel provide a high degree of robustness
  • Ready for integration into building automation via analogue or digital interfaces as well as CIF modules

Eco-friendly features

  • High-efficiency pump with IE5 EC motor and with cast- or laser-welded 3D impellers
  • Minimisation of energy consumption through various control modes
  • Stackable and compact packaging enhances space efficiency during transport
  • High recyclability of the complete packaging (>95% of weight)
Series description
Wilo-Helix2.0-VE

Design

Highly efficient, non-self-priming high-pressure multistage centrifugal pump in vertical design with in-line connections, equipped with electronically controlled EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2.

Application

  • Water supply and pressure boosting
  • Industrial circulation systems
  • Process water
  • Closed cooling circuits
  • Heating
  • Washing systems
  • Irrigation

Equipment/function

  • 2” colored LCD display
  • Wilo Green Button Technology and soft button with return function for menu navigation and pump setting
  • Green LED indicates pump status
  • Blue LED indicates that pump is influenced externally via an interface
  • Impellers, guide vanes and stage housings made of corrosion-resistant material

Operating modes

  • Constant pressure p-c
  • Constant differential pressure ∆p-c
  • Variable differential pressure ∆p-v
  • Constant speed n-c
  • PID control

Analogue input

  • IN (AI 1): Input sensor signal 4-20 mA, 0-10 V, 0-20 mA or 2-10 V
  • IN (AI 2): Input setpoint 0-20 mA, 0-10 V, 4-20 mA, 2-10 V or input sensor signal 4-20 mA, 0-10 V, 0-20 mA or 2-10 V

Digital input IN (DI 1)

  • Extern off
  • Lack of water detection by binary input

Functions

  • Max. pressure limit detection
  • Min. pressure limit detection
  • Lack of water detection by suction sensor
  • Zero flow test (open loop)
  • No-Flow Stop (closed loop)
  • Dry running detection
  • Volume flow calculation by using differential pressure sensor
  • Pump kick
  • Error and warning codes
  • Overload protection
  • Access lock
  • Plug-in position for Wilo CIF-modules PLR, LON, BACnet MS/TP, Modbus RTU, CANopen, Ethernet Multi-protocol (Modbus TCP, BACnet/IP) for connection to the building automation

Dual pump management (2 x single pumps)

  • Main/standby operation
  • Pump cycling main/standby operation after 24 hours or automatic fault-actuated switchover
  • Wired connection via Wilo Net

Typekey

Example:

Helix2.0-VE 2204/2-1/16/E/KS/3

Helix2.0-VE

Vertical high-pressure multistage centrifugal pump in in-line design, electronically controlled

2

Flow rate in m3/h

04

Number of impellers

2

Number of trimmed impellers (optionally)

1

Pump material

1 = Pump housing 1.4301 (AISI 304) Hydraulics 1.4307 (AISI 304L)

2 = Pump housing 1.4409 (AISI 316L) Hydraulics 1.4404 (AISI 316L)

16

Maximum operating pressure in bar

16 = 16 bar (PN 16 flange)

25 = 25 bar (PN 25 flange)

E

Gasket type E = EPDM V = FKM

K

Cartridge mechanical seal

S

The coupling guard is on a line with suction and discharge ports of the pump

3

1 = 1~ (alternating current)

3 = 3~ (three-phase current)

Technical data

  • Electrical connection:
    • 3~ 380 V …440 V (+/- 10%) 50 Hz/60 Hz
    • TN, TT, IT
  • Fluid temperature range:
    • Helix2.0-VE 2 – 16 (EPDM): -30 to 120 °C (130 °C on request)
    • Helix2.0-VE 2 – 16 for aggressive media (FKM): -15 to 90 °C
    • Helix2.0-VE – 52 (EPDM): -20 to 120 °C (130 °C on request)
    • Helix2.0-VE 22 – 52 for aggressive media (FKM): -15 to 90 °C (-30 to 120 °C with EPDM gasket on request)
  • Max. operating pressure: 16/25 bar
  • IP rating: IP 55
  • Max. ambient temperature: +50°C
  • Available versions:
    • Helix2.0-VE 2 – 16: PN 16 with oval flanges, PN 25 with round flanges according to ISO 2531 and ISO 7005 (Victaulic coupling on request)
    • Helix2.0-VE 22 – 52: PN 16 and PN 25 with round flanges according to ISO 2531 and ISO 7005

Materials

Helix2.0-VE 2, 4, 6, 10, 16:

Standard version

  • Impellers, stage housings and guide vanes made of stainless steel 1.4307 (AISI 304L)
  • Pump housing made of stainless steel 1.4301 (AISI 304)
  • Baseplate and lantern in EN-GJL-250 (cataphoretic coated)
  • Shaft made of stainless steel 1.4301 (AISI 304) or 1.4462 (AISI 318LN) (depending on version)
  • Sleeve under the mechanical seal 1.4404 (316L)
  • O-ring of EPDM (FKM gasket on request)
  • Jacket pipe made of stainless steel 1.4301 (AISI 304)

For aggressive media

  • Impellers, stage housings and guide vane apparatuses made of stainless steel 1.4404 (316L)
  • Pump housing made of stainless steel 1.4404 (316L)
  • Shaft made of stainless steel 1.4404 (316L) or 1.4462 (AISI 318LN) (depending on version)
  • Sleeve under the mechanical seal 1.4404 (316L)
  • O-ring of FKM (EPDM gasket on request)
  • Jacket pipe made of stainless steel 1.4404 (316L)

Helix2.0-VE 22, 36, 52:

Standard version

  • Stage housings, impellers, guide vane apparatuses made of stainless steel 1.4307 (AISI 304L)
  • Pump housing made of stainless steel 1.4301 (AISI 304) or cataphoretic-coated grey cast iron EN-GJL 250, loose flanges made of EN-GJS 400 for Helix2.0-VE 36-52.
  • Shaft made of stainless steel 1.4057 (AISI 431)
  • Sleeve under the mechanical seal 1.4404 (316L)
  • O-ring of EPDM (FKM gasket on request)
  • Jacket pipe made of stainless steel 1.4301 (AISI 304)

For aggressive media

  • Stage housings, impellers, and guide vane apparatuses made of stainless steel 1.4404 (316L)
  • Pump housing: all parts which come in contact with the media are made of cast stainless steel 1.4409 (316L); loose flanges of cataphoretic-coated grey cast iron EN-GJL 250 for Helix2.0-VE 22 / EN-GJS 400 for Helix2.0-VE 36-52.
  • Baseplate made of stainless steel 1.4301 (AISI 304)
  • Shaft made of stainless steel 1.4404 (316L) or 1.4462 (AISI 318LN) (depending on version)
  • Sleeve under the mechanical seal 1.4404 (316L)
  • O-ring of FKM (EPDM gasket on request)
  • Pressure shroud made of stainless steel 1.4404 (316L)

Scope of delivery

  • Helix2.0-VE high-pressure multistage centrifugal pump
  • Installation and operating instructions
  • Helix2.0-VE 2 – 16 (version PN16 with oval flanges): Counter flanges made of stainless steel with corresponding screws, nuts and gaskets
  • Anti-vibration accessory kit with specific washers and screws (only for some models Helix2.0-VE 2 – 16 ≥ 2.2 kW)

Accessories

  • CIF module PLR for connecting to PLR/interface converter
  • CIF module LON for connection to the LONWORKS mains network
  • CIF module BACnet
  • CIF module Modbus
  • CIF module CANopen
  • CIF module Ethernet
  • Connection M12 RJ45 CIF Ethernet
  • Differential pressure kit 4 – 20mA
  • Relative pressure kit 4 – 20mA
Documents

Installation and operating instructions

Drive for Wilo-Helix2.0-VE / Wilo-Medana CH3-LE

Article Number 4254674
Edition 2024-02
Number of pages 100
Language en
PDF (8 MB)

Wilo-Helix V, .. FIRST V, ..2.0-VE 2-4-6-10-16

Article Number 4143727
Edition 2023-03
Number of pages 24
Language en
PDF (5 MB)

Wilo-Helix V, FIRST V, 2.0-VE 22, 36, 52, 80, 105

Article Number 4266341
Edition 2025-02
Number of pages 24
Language en
PDF (6 MB)

Group Statement

Group Statement REACH

Edition 2021-05
Number of pages 5
Language language neutral
PDF (271 KB)

Standard Conformity

Standard Conformity 2223432-01

Number of pages 1
Language language neutral
PDF (141 KB)

Standard Conformity 2223508-01

Number of pages 1
Language language neutral
PDF (219 KB)

CE

CE 2117785-08

Number of pages 6
Language language neutral
PDF (222 KB)

CE 2215738-02

Number of pages 6
Language language neutral
PDF (283 KB)

CE 2215740-02

Number of pages 6
Language language neutral
PDF (281 KB)
Product selection
Number of results: 168
Cartridge
Discharge port
Max. operating pressure p
Rated power P2
0.55 … 7.5 kW
[168]
Product description Cartridge Motor efficiency class Discharge port Rated power P2Gross weight, approx. mArticle number Price (excl. VAT)
Helix2.0-VE 2202-4.0-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 50
4 kW
81 kg
4251139
on request
Helix2.0-VE 2202-4.0-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 50
4 kW
83 kg
4251136
on request
Helix2.0-VE 2203-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 50
5.5 kW
143 kg
4251148
on request
Helix2.0-VE 2203-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 50
5.5 kW
113 kg
4251146
on request
Helix2.0-VE 2203-2/25/V/KS/3
Cartridge mechanical seal
IE5
DN 50
5.5 kW
113 kg
4251147
on request
Helix2.0-VE 2204-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 50
7.5 kW
113 kg
4251154
on request
Helix2.0-VE 2204-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 50
7.5 kW
115 kg
4251152
on request
Helix2.0-VE 2204-2/25/V/KS/3
Cartridge mechanical seal
IE5
DN 50
7.5 kW
115 kg
4251153
on request
Helix2.0-VE 3601-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 65
4 kW
62 kg
4251159
on request
Helix2.0-VE 3601-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 65
4 kW
71 kg
4251158
on request
Helix2.0-VE 3602-5,5-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 65
5.5 kW
113 kg
4251162
on request
Helix2.0-VE 3602-5,5-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 65
5.5 kW
128 kg
4251160
on request
Helix2.0-VE 3602-7,5-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 65
7.5 kW
113 kg
4251166
on request
Helix2.0-VE 3602-7,5-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 65
7.5 kW
128 kg
4251161
on request
Helix2.0-VE 5201-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 80
5.5 kW
112 kg
4251171
on request
Helix2.0-VE 5201-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 80
5.5 kW
136 kg
4251170
on request
Helix2.0-VE 5202-1/16/E/KS/3
Cartridge mechanical seal
IE5
DN 80
7.5 kW
120 kg
4251173
on request
Helix2.0-VE 5202-2/16/V/KS/3
Cartridge mechanical seal
IE5
DN 80
7.5 kW
141 kg
4251172
on request