Search
Contact
E-mail
Catalogue creation
My favorites
Product comparison
SiBoost Smart 1 HELIX VE204 | Wilo

SiBoost Smart 1 HELIX VE204

Article number: 2541580
Technical data
Hydraulic data
Max. operating pressure p 16 bar
Pipe connection on the discharge side DNd R 1¼
Pipe connection on the suction side DNs Rp 1¼
Number of stages -
Number of standby pumps 0
Number of operating pumps 1
Min. fluid temperature Tmin 3 °C
Max. fluid temperature Tmax 50 °C
Min. ambient temperature Tmin 5 °C
Max. ambient temperature Tmax 50 °C
Motor data (per motor)
Mains connection 3~380 V, 50/60 Hz
Voltage tolerance 400/50:+/-10%, 380/60:+/-10%, 460/60:+/-10%
Insulation class F
Protection class IP55
Rated power P2 0.55 kW
Rated current IN 1.3 A
Motor efficiency 50% ηM 50% 80 %
Motor efficiency 75% ηM 75% 80 %
Motor efficiency 100% ηM 100% 80 %
Materials
Pump housing Stainless steel
Impeller Stainless steel
Shaft Stainless steel
Mechanical seal Q1BE3GG
Gasket material EPDM

3~400 V ≤7.5 kW

Product data
Brand Wilo
Product description SiBoost Smart 1 HELIX VE204
Article number 2541580
EAN number 4048482405100
Colour Green/black/silver
Minimum order quantity 1
Date of sales availability 2014-03-01
Packaging
Packaging type Euro pallet
Packaging property Transport packaging
Pieces per pallet 1
Number per layer 1
Dimension, weight
Length with packaging 1200 mm
Length L 650 mm
Height with packaging 905 mm
Height H 735 mm
Width with packaging 800 mm
Width W 375 mm
Gross weight, approx. m 75 kg
Net weight, approx. m 50 kg
Tender text

Compact pressure boosting system, for direct or indirect connection. Consisting of a non self-priming, vertically-mounted stainless steel high-pressure centrifugal pump in a glanded version, for which the pump is fitted with a frequency converter. Ready for connection with stainless steel pipework, mounted on a base frame, with all necessary measurement and adjustment equipment.

For fully automatic water supply and pressure boosting in residential­, office­ and administrative buildings, hotels, hospitals, department stores (systems with a standby pump are to be provided for this purpose within the scope of DIN 1988 and DIN EN 806) as well as in industrial systems.

For pumping drinking water, process water, cooling water, fire water (apart from fire-extinguishing systems in accordance with DIN 14462 and with the approval of the local fire safety authorities) or other types of industrial water that do not attack the materials either chemically or mechanically and do not contain abrasive or long-fibre constituents.

Special features/product advantages

  • Heavy-duty system with Helix VE series stainless-steel high-pressure multistage centrifugal pumps and air-cooled integrated frequency converter
  • High-efficiency pump hydraulics in conjunction with IE4-equivalent standard motors
  • Superproportionally large frequency converter control range from 25 Hz up to a maximum of 60 Hz (version dependent)
  • Integrated full motor protection via PTC
  • Integrated dry-running detection with automatic cut-out in event of low water via performance characteristics of the motor control electronics
  • Customized systems on request

Equipment/function

  • One pump of the Helix VE 2 to Helix VE 52 series with IE4-equivalent standard motor and infinitely variable auto control with integrated frequency converter
  • Base frame made of galvanised steel, with height-adjustable vibration absorbers for insulation against structure-borne noise
  • Parts that come in contact with the fluid are corrosion-resistant
  • Pipework stainless steel

On pressure side:

  • Shut-off valve
  • Non return valve
  • Diaphragm pressure vessel 8 l, PN 16
  • Pressure sensor 4..20mA
  • Pressure gauge

On suction side

  • Pressure sensor 4..20mA
  • Pressure gauge

Set up on galvanised base frame with height-adjustable vibration absorber with diaphragm pressure vessel (volume 8 l) including flow fitting in accordance with DIN 4807, integrated non-return valve, pressure sensors (4 - 20 mA) and pressure gauge for the automatic system control with p = constant or p = variable function. Delivery head setpoint infinitely variable by means of one-button operation available on the frequency converter. Automatic zero-volume detection and deactivation. Built-in motor protection by means of electronic current monitoring.

With LCD display for status and actual pressure display, as well as one-button operation for configuring the pressure level and all setpoint defaults, as well as potential-free contacts for the collective fault and collective run signals.

Wired and ready for connection and piped with shut-off valve on the pressure side mounted to the base frame.

Operating Data
Number of pumps 1
Fluid temperature T 3 °C
Ambient temperature T 5 °C
Maximum operating pressure PN 16 bar
Maximum inlet pressure p inl 6 bar
Motor data (per motor)
Mains connection
  • 3~380 V, 50/60 Hz
  • 3~400 V, 50/60 Hz
  • 3~440 V, 50/60 Hz
  • 3~460 V, 50/60 Hz
  • 3~480 V, 50/60 Hz
Rated power P2 0.55 kW
Rated current IN 1.3 A
Rated speed n 3500 1/min
Insulation class F
Protection class motor IP55
Materials
Pump housing Stainless steel
Impeller Stainless steel
Shaft Stainless steel
Shaft seal Q1BE3GG
Gasket material EPDM
Pipework material Stainless steel
Installation dimensions
Pipe connection on the suction side DNs Rp 1¼
Pipe connection on the discharge side DNd R 1¼
Ordering information
Brand Wilo
Product description SiBoost Smart 1 HELIX VE204
Net weight, approx. m 50 kg
Article number 2541580
Documents

Installation and operating instructions

Wilo-Helix VE 22-36-52

Article Number 4151995
Edition 1601
Number of pages 1
ZIP (182 MB)

Wilo-Helix VE 22-36-52

Article Number 4151995
Edition 1601
Number of pages 39
PDF (8 MB)

Wilo-Helix VE 2-4-6-10-6

Article Number 4151993
Edition 1601
Number of pages 1
ZIP (161 MB)

Wilo-Helix VE 2-4-6-10-6

Article Number 4151993
Edition 1601
Number of pages 38
PDF (7 MB)

Wilo-SiBoost 2.0 Smart 1, Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1…-GE

Article Number 2535459
Edition 2023-08
Number of pages 72
PDF (31 MB)

Certificate REACH

Group Statement REACH

Edition 2021-05
Number of pages 4
PDF (276 KB)

Certificate

AH_ZESTAWY SiBoost Smart FC MVISE EXCEL HELIX VE COE-2 EMHIL

Number of pages 1
PDF (483 KB)
BIM/CAD

3D_DWG

SiBoost Smart 1Helix VE204

DWG (2 MB)

3D_STEP

SiBoost Smart 1HELIX VE204

STP (3 MB)

2D_DWG_TOP

SiBoost Smart 1HELIX VE204

DWG (32 KB)

2D_DWG_FRONT

SiBoost Smart 1HELIX VE204

DWG (37 KB)

2D_DWG_RIGHT

SiBoost Smart 1HELIX VE204

DWG (45 KB)
Accessory

Direct connection single pumps controlled (7)

Indirect connection single pumps controlled (8)

On-site tank (4)

Break tank/accessories (7)

Fittings (3)

Pipe installation (1)

Pressure control (6)

Level control (9)

Float switch WA
Float switch WA
Float switch WA65 with 5 m cable
    

As a signal transmitter for the system switching, depending on the level of an open container or a cistern.

Switching points: up ON / down OFF

Float switch WA65 with 10 m cable
    

As a signal transmitter for the system switching, depending on the level of an open container or a cistern.

Switching points: up ON / down OFF

Float switch WA65 with 20 m cable
    

As a signal transmitter for the system switching, depending on the level of an open container or a cistern.

Switching points: up ON / down OFF

Float switch WA65 with 30 m cable
    

As a signal transmitter for the system switching, depending on the level of an open container or a cistern.

Switching points: up ON / down OFF

Float switch WA KR1 S with 5 m cable
    

As a signal transmitter for the system switching, depending on the level of an open container or a cistern.

Switching points: up ON / down OFF

Float switch WA KR1 S with 10 m cable
    

As a signal transmitter for the system switching, depending on the level of an open container or a cistern.

Switching points: up ON / down OFF

Float switch WA65 (PSN-X) with 20 m cable
    

As a signal transmitter for the system switching, depending on the fill level of an open tank or a cistern.

Switching points: up ON/down OFF with switching contacts NO/COM/NC

Float switch WA65 (PSN-X) with 10 m cable
    

As a signal transmitter for the system switching, depending on the fill level of an open tank or a cistern.

Switching points: up ON/down OFF with switching contacts NO/COM/NC

Float switch WA65 (PSN-X) with 5 m cable
    

As a signal transmitter for the system switching, depending on the fill level of an open tank or a cistern.

Switching points: up ON/down OFF with switching contacts NO/COM/NC

Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Maintenance
Maintenance BASIC Booster Set 1-2 pumps
    
2160453

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections, maintenance and repair carried out by WILO SE’s own customer service. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Inspection of any diaphragm expansion tanks in the system (not filling)
  • Review and, if necessary, adjustment of the system parameters
  • Drawing up a maintenance and repair report

WILO SE schedules and organises initial maintenance and repairs. Further customised maintenance and repair services are possible after the first maintenance and repairs are conducted.

Maintenance COMFORT Booster Set 1-2 pumps
    
2160468

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections, maintenance and repair carried out by WILO SE’s own customer service. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Drawing up a maintenance and repair report
  • Consumables are included in the price
  • Small repairs are included in the maintenance and repair price
  • No labour and travel expenses are charged for deployments between maintenance and repair intervals (during normal operating hours)

WILO SE schedules and organises initial maintenance and repairs. Further customised maintenance and repair services are possible after the first maintenance and repairs are conducted. The quoted price refers to the initial maintenance and repair offered.

-NET-

Maintenance PREMIUM Booster Set 1-2 pumps
    
2160483

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Checking the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during and outside normal service hours)
  • Software updates
  • Wearing parts included

Scheduling and organisation are performed by WILO SE. Other individual maintenance offers are possible on request.

Commissioning
Commissioning Booster Set 1-2 pumps
    
2216414

For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of system(s) according to checklist
  • Parameterisation and setting of switchgear
  • Testing and adaptation of initial compressing of pressure tanks (filling up to 80 litres incl.)
  • Functional check of fitted system(s)
  • Practice-oriented operation instruction
  • Wilo commissioning protocol

The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

-NET-

More suitable services

Service packages
Service Package L Booster Set 1-2 pumps
    
2216420

The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package L includes:

  • Installation check
  • Supervision
  • Commissioning
  • Maintenance
  • Energy Solutions
  • WiloCare Premium
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Repairs
  • Extended Warranty
Service Package M Booster Set 1-2 pumps
    
2216419

The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package M includes:

  • Installation check
  • Supervision
  • Commissioning
  • Maintenance
  • WiloCare Comfort
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Energy Solutions
  • Repairs
  • Extended Warranty
Service Package S Booster Set 1-2 pumps
    
2216418

The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package S includes:

  • Installation check
  • Commissioning
  • Maintenance
  • WiloCare Basic
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Energy Solutions
  • Supervision
  • Repairs
  • Extended Warranty
Wilo-Live Assistant
Wilo-Live Assistant Service
    
2216415

The Wilo-Live Assistant is a technical advisor at your side during pump service. By using the Wilo-Live Assistant, our expert advisers can support you in the boiler or equipment room via video transmission – live and in real time. You use your smartphone to show the installation set-up, while the Wilo expert follows everything on their screen. They can see the components as well as other details and can thus determine where the fault or breakdown originates. We prevent downtime and ensure operational reliability of your pumps and systems!

The Wilo-Live Assistant includes:

  • Interactive live support via video chat
  • Direct contact with an expert
  • Just-in-time solution to ensure maximum operational reliability of your pumps and systems
Extended Warranty
Extended Warranty Booster Set 1-2 pumps
    
2216416

In combination of a new pump or system Wilo offers an extended warranty of up to five years in combination with commissioning and maintenance by the Wilo Service.

Extended warranty includes:

  • Full protection and predictable cost security
  • Regular maintenance work by the Wilo Service
Supervision
Supervision Booster Set 1-2 pumps
    
2216412

Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

  • Regular on-site visits ensure the quality of information and advice
  • Technical consultancy, also available on site
  • Status report with recommendations after the visit
  • Comprehensive support from a Wilo expert
Installation
Installation Booster Set 1-2 pumps
    
2216413

The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety.

Installation includes:

  • Professional inspection
  • Provision of components/materials from Wilo and third-party suppliers
  • Installation of pipelines and electronics
  • Test runs
System Optimisation
System Optimisation Booster Set 1-2 pump
    
2216410

The Wilo Service offers proactive system optimisation by optimising settings and doing minor adjustments to ensure operational reliability. System Optimisation includes among others:

  • Overhaul of pumps/systems to restore full performance
  • Addition of new technologies or functions in older systems to save on capital expenditures (retrofitting)
Energy Solutions
Energy Solutions Booster Set 1-2 pumps
    
2216411

Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:

  • Detailed assessment of the life cycle costs (LCC analysis)
  • Energy audit including information about energy saving potential
  • Proactive recommendation of replacement options
  • Improving the environmental performance of your system
  • Support in the changeover to Wilo high-efficiency pumps
Repair
Repair Booster Set 1-2 pumps
    
2216417

Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

Repair includes:

  • Verification and elimination of error causes by experienced Wilo experts
  • Non-binding estimate for repairs
  • Electric-hydraulic test run to ensure correct data regarding functionality, quality and performance of the pump or system
  • Coating of various pump or system components for an optimised efficiency factor
  • Use of genuine spare parts only
  • Documentation of the repair in the service report