Wilo-SiBoost Smart Helix EXCEL | Wilo

Wilo-SiBoost Smart Helix EXCEL

Wilo-SiBoost Smart Helix EXCEL – The smart pressure-boosting system with low overall energy consumption

Your advantages
Wilo-SiBoost Smart Helix EXCEL

Wilo-SiBoost Smart Helix EXCEL – The smart pressure-boosting system with low overall energy consumption

In densely populated rural areas, the transportation of water is often associated with leakage risks. This results in high operating costs. Our solution: the Wilo-SiBoostSmart Helix EXCEL significantly reduces overall power consumption thanks to its top-quality components (hydraulics and motors) as well as a switchgear which supports leakage detection via an optional communication interface.



Your advantages

  • Heavy-duty system featuring stainless steel high-pressure multistage centrifugal pump from the Helix EXCEL series with integrated frequency converter with a superproportionally large control range from 25 Hz to 60 Hz
  • High energy savings due to highly efficient EC motors (energy efficiency class IE5 according to IEC 60034-30-2) in an overall system that is pressure-loss optimised with highly efficient pump hydraulics and optimum load adjustment via variable pressure control (p-v) and parallel synchronous speed control
  • High reliability through integrated protection functions such as overload protection, dry-running protection and WMS with automatic deactivation as well as control and leakage detection via optional interface to SCADA connection
  • Maximum degree of control performance thanks to use of an SCe control device with LCD display, simple navigation and adjustment using rotary knob
  • Optional integration into building automation via standard Modbus RTU
  • Suitability for drinking water for all components in contact with fluid

Set-up optimiser SiBoost

"When using pressure booster systems, the pipe friction losses vary depending on the connected system and the load profile. Taking this into account, our operating mode pv (variable pressure) optimizes the speed of the pumps in the booster system. A fine adjustment of the operating mode is recommended for this.

By entering a few parameters, the optimum setting value is determined using a simplified calculation, a percentage that is typically between 75% and 95%.

Set-up optimiser SiBoost tool

The function can be used for the following pressure booster systems:

Series description
SiBoost Smart

Design

Highly efficient water-supply unit ready for connection with 2 to 4 vertically arranged non-self-priming stainless steel high-pressure centrifugal pumps of the Helix EXCEL series switched in parallel. Each pump is equipped with EC motor driven by integrated air-cooled, high-efficiency frequency inverter. Valves and sensors are protected for safe and reliable operation. The system features a Smart Controller SCe.

Application

Fully automatic water supply in inlet mode, in the field of public water supply, for pressure boosting from tanks or pressure pipes, for municipal, commercial, industrial and domestic applications (e.g. water supply companies, trade and industrial companies, residential, office or public facilities, administration buildings, hotels, hospitals).

Standby pump is included according to DIN 1988 and DIN EN 806.

Approved fluids are normally waters that neither chemically nor mechanically corrode the materials used and do not contain any abrasive or long-fibre constituents, such as:

  • Drinking water
  • Cooling water
  • Process water
  • Firefighting water (apart from fire-extinguishing systems in accordance with DIN 14462 and with the approval of the local fire protection authorities)

Equipment/function

2-4 pumps per system of the Helix EXCEL 2 to Helix EXCEL 52 series, with high-efficiency IE5 EC motor speed controlled via integrated frequency inverter on each pump.

SCe control panel ensures automatic control of the complete booster set.

All is mounted on galvanized steel height adjustable base frame with removable cover for protection of system components (except Helix EXCEL 52 series).

All components in contact with fluid are corrosion resistant.

On pressure side:

  • Shut-off valve
  • Non return valve
  • Check-valve
  • Diaphragm pressure vessel 8 l, PN 16
  • Pressure sensor 4..20mA
  • Pressure gauge

On suction side:

  • Shut-off valve
  • Pressure sensor 4..20mA
  • Pressure gauge

Typekey

Example:

Wilo-SiBoost-Smart 3 Helix EXCEL 1005

SiBoost

System for pressure boosting in the commercial area

Smart

Control device, Smart Controller SCe

3

Number of single pumps

Helix EXCEL

Pump series

10

Rated volume flow [m3/h] of single pump

05

Number of single pump stages

Technical data

  • Mains connections :
    • 3~400 ±10 %, 50 Hz
    • 3~380 ±10 %, 60 Hz
  • Max. fluid temperature +60 °C (+70 °C optional)
  • Max. ambient temperature of 40 °C
  • Operating pressure 16 bar (25 bar optional)
  • Inlet pressure 10 bar
  • Nominal connection diameters:
    • on discharge side R 1½ - DN 200
    • on inlet side R 1½" - DN 200
  • Speed range 1500 – 3500rpm
  • Protection class IP54
  • Fuse protection A on mains side, AC 3 according to motor power and EVU regulations

Materials

Helix EXCEL 2-52 m3/h

  • Pump housing in 1.4301 [Aisi 304]
  • Hydraulics in 1.4307 [Aisi 304L]
  • Gasket EPDM
  • with cartridge

Other executions could be ordered on request:

  • PN 25
  • FKM (Viton) gasket
  • Stainless steel pump housing and hydraulics in 1.4404 [AISI 316L]

Removable covers made of plastic (not for Helix EXCEL 52)

Construction

Base frame: galvanized steel, with height-adjustable vibration absorbers for comprehensive insulation against structure-borne noise as well as integrated lifting points and cables tray.

Pipework: complete pipework made of stainless steel, suitable for the connection of all conventional piping materials. The pipework is dimensioned according to the overall hydraulic performance of the pressure boosting system.

Pumps: 2 to 4 pumps from the Helix EXCEL 2 up to Helix EXCEL 52 series switched in parallel are used. The air-cooled frequency inverters mounted on the pump motors enable continuous auto control between 25 Hz and a maximum of 60 Hz for all pumps of this series.All pump parts in contact with the fluid are made of stainless steel with KTW/WRAS/ACS approval.ES versions use AISI 316 stainless steel pumps.

Valves: Each pump is fitted on the suction and pressure side with a standard shut-off unit with DVGW approval mark and on the pressure side with a DVGW/KTW-approved non-return valve.

Diaphragm pressure vessel: 8 l/PN 16 arranged on the discharge side with a diaphragm made of butyl rubber, with DVGW/KTW approval, completely safe in accordance with food safety laws; for testing and inspection purposes, with a ball valve with drain and throughflow fitting with DVGW/KTW approval in accordance with DIN 4807.

Pressure monitoring: 2 Pressure sensors: 4..20 mA, located on the pressure and suction sides.

Pressure indication: pressure gauge arranged on the suction and the discharge sides.

Removable covers: on the suction side and pressure side for optimal protection of the regulating components and sensors against wire breakage and prevents early wear (not for Helix EXCEL 52 series)

Control panel: Smart Controller SCe as standard with LCD display.

Other versions on request

Delivery state

  • Factory-mounted, ready-for-connection pressure-boosting system checked for functionality and impermeability
  • Packaging
  • Installation and operating instructions
Downloads

Installation and operating instructions

Wilo-Helix EXCEL 22-36-52

Article Number 4152003
Edition 03/15
Page format A4
Number of pages 34
PDF (5 MB)

Wilo-Helix EXCEL 22-36-52

Article Number 4152003
Edition 03/15
Page format A4
Number of pages 108
PDF (7 MB)

Wilo-Helix EXCEL 2-4-6-10-16

Article Number 4152001
Edition 03/13
Page format A4
Number of pages 108
PDF (8 MB)

Wilo-Helix EXCEL 2-4-6-10-16

Article Number 4152001
Edition 03/13
Page format A4
Number of pages 108
PDF (8 MB)

Wilo-SiBoost Smart ...

Article Number 2535457
Edition 1808
Page format 209.9 x 297.0 mm
Number of pages 1343
PDF (37 MB)

Wilo-Control SC-Booster (SC, SC-FC, SCe)

Article Number 2535460
Edition 1809
Page format 209.9 x 297.0 mm
Number of pages 1795
PDF (44 MB)

General overview (Documents)

General overview 2019 International version

Article Number 2200591
Edition 2018
Page format 209.9 x 297.0 mm
Number of pages 74
PDF (40 MB)

General overview 2021 International version

Edition 2020
Page format 209.9 x 297.0 mm
Number of pages 74
PDF (10 MB)

Certification booklet

Wilo-SiBoost Smart ...

Article Number 2550649
Edition 1905
Page format 209.9 x 297.0 mm
Number of pages 16
PDF (6 MB)

Wilo-Control SC-Booster (SC, SC-FC, SCe)

Article Number 2550530
Edition 1811
Page format 209.9 x 297.0 mm
Number of pages 8
PDF (2 MB)

Certificate REACH (Documents)

REACH regulation

Edition 2020-08
Page format 209.9 x 297.0 mm
Number of pages 2
PDF (158 KB)
Product list
Number of results: 99
Product descriptionNumber of pumpsArticle number
SiBoost Smart 2 Helix EXCEL 208
2
2542651
SiBoost Smart 2 Helix EXCEL 405
2
2537631
SiBoost Smart 2 Helix EXCEL 410
2
2537632
SiBoost Smart 2 Helix EXCEL 414
2
2537633
SiBoost Smart 2 Helix EXCEL 603
2
2537640
SiBoost Smart 2 Helix EXCEL 606
2
2537641
SiBoost Smart 2 Helix EXCEL 609
2
2537642
SiBoost Smart 2 Helix EXCEL 611
2
2537643
SiBoost Smart 2 Helix EXCEL 1002
2
2536381
SiBoost Smart 2 Helix EXCEL 1004
2
2536382
SiBoost Smart 2 Helix EXCEL 1005
2
2536383
SiBoost Smart 2 Helix EXCEL 1007
2
2536384
SiBoost Smart 2 Helix EXCEL 1009
2
2536385
SiBoost Smart 2 Helix EXCEL 1010
2
2536386
SiBoost Smart 2 Helix EXCEL 1602
2
2536399
SiBoost Smart 2 Helix EXCEL 1603
2
2536400
SiBoost Smart 2 Helix EXCEL 1604
2
2536401
SiBoost Smart 2 Helix EXCEL 1605
2
2536402
SiBoost Smart 2 Helix EXCEL 1606
2
2536403
SiBoost Smart 2 Helix EXCEL 1607
2
2536404
SiBoost Smart 2 Helix EXCEL 2201
2
2542588
SiBoost Smart 2 Helix EXCEL 2202
2
2542589
SiBoost Smart 2 Helix EXCEL 2203-4.2
2
2542590
SiBoost Smart 2 Helix EXCEL 2203-5.5
2
2542591
SiBoost Smart 2 Helix EXCEL 2203-6.5
2
2542592
SiBoost Smart 2 Helix EXCEL 2204
2
2542593
SiBoost Smart 2 Helix EXCEL 3601
2
2542606
SiBoost Smart 2 Helix EXCEL 3602/2
2
2542646
SiBoost Smart 2 Helix EXCEL 3602-5.5
2
2542608
SiBoost Smart 2 Helix EXCEL 3602-7.5
2
2542609
SiBoost Smart 2 Helix EXCEL 5201
2
2542618
SiBoost Smart 2 Helix EXCEL 5202/1
2
2542619
SiBoost Smart 2 Helix EXCEL 5202
2
2542620
SiBoost Smart 3 Helix EXCEL 208
3
2542652
SiBoost Smart 3 Helix EXCEL 405
3
2537634
SiBoost Smart 3 Helix EXCEL 410
3
2537635
SiBoost Smart 3 Helix EXCEL 414
3
2537636
SiBoost Smart 3 Helix EXCEL 603
3
2537644
SiBoost Smart 3 Helix EXCEL 606
3
2537645
SiBoost Smart 3 Helix EXCEL 609
3
2537646
SiBoost Smart 3 Helix EXCEL 611
3
2537647
SiBoost Smart 3 Helix EXCEL 1002
3
2536387
SiBoost Smart 3 Helix EXCEL 1004
3
2536388
SiBoost Smart 3 Helix EXCEL 1005
3
2536389
SiBoost Smart 3 Helix EXCEL 1007
3
2536390
SiBoost Smart 3 Helix EXCEL 1009
3
2536391
SiBoost Smart 3 Helix EXCEL 1010
3
2536392
SiBoost Smart 3 Helix EXCEL 1602
3
2541596
SiBoost Smart 3 Helix EXCEL 1603
3
2541597
SiBoost Smart 3 Helix EXCEL 1604
3
2541598