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Stratos GIGA2.0-I 40/1-14/0,75-R1 | Wilo

Stratos GIGA2.0-I 40/1-14/0,75-R1

Article number: 2204851
Technical data
Hydraulic data
Minimum efficiency index (MEI) ≥0.7
Maximum operating pressure PN 16 bar
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 50 °C
Drive
Mains connection 3~400 V, 50/60 Hz
Motor efficiency class IE5
Power consumption P1 max 800 W
Rated power P2 0.75 kW
Max current Imax 1.3 A
Emitted interference EN 61800-3
Interference resistance EN 61800-3
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing Grey cast iron
Impeller PPS-GF40
Shaft Stainless steel
Shaft seal AQ1EGG
Lantern 5.1301/EN-GJL-250 KTL-coated
Approved liquids (other liquids upon request)
Heating water (as per VDI 2035) yes
Heat carrier oil Special version at additional charge
Cooling and cold water circulation systems yes
Water-glycol mixtures (at 20 – 40 vol. % glycol and fluid temperature ≤ 40 °C) yes
Installation dimensions
Port-to-port length L0 280 mm
Pipe connection on the suction side DNs DN 40
Pipe connection on the discharge side DNd DN 40

Stratos GIGA2.0-I 40/1-14/0,75-R1

Wilo-Stratos GIGA2.0

Bezeichnung

Product data
Brand Wilo
Product description Stratos GIGA2.0-I 40/1-14/0,75-R1
Article number 2204851
EAN number 4062679107868
Colour Green/black/grey
Minimum order quantity 1
Date of sales availability 2022-08-15
Packaging
Packaging type Cardboard box
Packaging property Transport packaging
Pieces per pallet 1
Number per layer 1
Dimension, weight
Length with packaging 800 mm
Length L 590 mm
Height with packaging 525 mm
Height H 380 mm
Width with packaging 600 mm
Width W 248 mm
Gross weight, approx. m 39 kg
Net weight, approx. m 34 kg
Tender text

High-efficiency in-line pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.7 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA2.0-I has been predominantly designed for pumping heating water (acc. to VDI 2035), cold water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.

Design ...-R1:

  • Single-stage low-pressure centrifugal pump with one-piece shaft in monobloc design
  • Spiral housing in in-line design (suction and discharge ports with the same flanges in a line)
  • PN 16 flange – in accordance with EN 1092-2
  • Pressure measuring connections (R 1/8) for retrofitting of a differential pressure sensor (version ...-R1 without differential pressure sensor)
  • Pump housing and motor flange with cataphoretic coating as standard
  • Mechanical seal for pumping water up to Tmax. = +140 °C. A glycol admixture of 20 % to +40 % by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided in water-glycol mixtures with glycol proportions > 40 % up to max. 50 % by volume and a fluid temperature of > +40 °C up to max. +120 °C or fluids other than water. When using water-glycol mixtures, the use of an S1 variant with a corresponding mechanical seal is generally recommended.
  • Connection voltages:
    • 3~440 V ±10 % 50/60 Hz; 3~400 V ±10 % 50/60 Hz; 3~380 V -5 % +10 % 50/60 Hz
    • Version M-: 1~220 V … 240 V (±10%), 50/60 Hz
  • Compliance with electromagnetic compatibility without additional measures
    • Interference emission for residential environment according to EN 61800-3:2018
    • Interference immunity for industrial environments according to EN 61800-3:2018

Control modes:

  • Constant speed (n-const.)
  • Constant temperature (T-const.)
  • Constant differential temperature (dT-const.)
  • User-defined PID control
  • Only possible with differential pressure sensor:
    • Permanent, automatic performance adjustment to system requirements without setpoint specification Wilo Dynamic Adapt plus (factory setting).
    • Needs-based volume flow optimisation of the feeder pump through connectivity and communication between multiple secondary pumps (Multi-Flow Adaptation).
    • Constant volume flow (Q-const.)
    • Variable differential pressure (dp-v) with the option to set the nominal duty point Q and H
    • Constant differential pressure (dp-c)
    • Differential pressure control (dp-c) to a remote point in the pipe network (index circuit evaluator)

Functions:

  • Selection of the field of application in the setting assistant
  • Operating modes of twin-head pump: Main/standby operation
  • Switchover between heating and cooling mode (automatic, external or manual)
  • Ability to save and restore configured pump settings (3 restoration points)
  • Fault and warning messages shown in plain text with advice on resolving the issue
  • Integrated full motor protection
  • Only possible with differential pressure sensor:
    • Heat quantity measurement
    • Cooling quantity measurement
    • Adjustable volume flow limiter using the Q-Limit function (Qmin. and Qmax.)
    • Pump automatically deactivates when no flow is detected (No-Flow Stop)
    • Efficiency-optimised parallel operation for dp-c and dp-v

Display in the "Home screen" of the graphic display:

  • Control mode currently set
  • Current setpoint
  • Current volume flow (only if a differential pressure sensor is connected)
  • Current fluid temperature (only if temperature sensor is connected)
  • Current power consumption
  • Cumulative electric consumption

Version:

  • 4 configurable analogue inputs: 0 – 10 V, 2–10 V, 0 – 20 mA, 4 – 20 mA and commercially available PT1000 (only on two analogue inputs); +24 V DC power supply
  • 2 configurable digital inputs (Ext. OFF, Ext. Min, Ext. Max, heating/cooling, manual override (uncoupled from building automation), operation lock (key lock and remote operation configuration protection))
  • 2 configurable signal relays for run signals and fault messages
  • Slot for Wilo-CIF modules with interfaces for building automation (BA) (optional accessories: CIF modules Modbus RTU, BACnet MS/TP, LON, PLR, CAN)
  • Wilo Net as a Wilo system bus for communication between Wilo products, e.g. Multi-Flow Adaptation; twin-head pump operation and Wilo-Smart Gateway
  • Automatic emergency operation with definable pump speed for exceptional circumstances, e.g. bus communication or sensor value malfunction
  • Rotatable, graphic colour display (4.3 inches) with one button manual operation level
  • Bluetooth interface via Wilo-Smart Connect module BT
  • Use the Wilo-Assistant app to read and set operating data and –among other things– set up a commissioning protocol through the Bluetooth interface
  • Integrated dual pump management (twin-head pumps are prewired) when using 2 single pumps as twin-head pump unit (connection via Wilo Net)
  • Cable break detection when using an analogue signal (in connection with 2 – 10 V or 4 – 20 mA)
  • Time stamp for error/warnings and historical operating data
  • Continuous operating data memory
  • Standard condensate drainage holes in the motor housing (closed upon delivery)
  • Air vent valve on the lantern

Scope of delivery:

  • Pump
  • Wilo-Smart Connect Module BT
  • Threaded cable glands with sealing inserts
  • Assembly instructions (short version) and declaration of conformity

Accessories must be ordered separately:

3 mounting brackets with fixation material for installation on a base

  • Blind flanges for twin-head pump housing
  • Installation aid for mechanical seal (incl. mounting bolts)
  • For connection to building automation:
    • CIF module PLR
    • CIF module LON
    • CIF module BACnet MS/TP
    • Modbus RTU CIF module
    • CIF module CANopen
    • CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
    • Connection M12 RJ45 CIF Ethernet
  • Differential pressure sensor DPS 2 ... 10 V
  • Differential pressure sensor DPS 4 ... 20 mA
  • Temperature sensor PT1000 AA
  • Sensor sleeves for the installation of temperature sensors in the pipe
Operating Data
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 50 °C
Maximum operating pressure PN 16 bar
Minimum efficiency index (MEI) ≥0.7
Drive
Mains connection 3~400 V, 50/60 Hz
Motor efficiency class IE5
Power consumption P1 max 800 W
Rated power P2 0.75 kW
Max current Imax 1.3 A
Max. speed nmax 2770 1/min
Emitted interference EN 61800-3
Interference resistance EN 61800-3
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing Grey cast iron
Impeller PPS-GF40
Shaft Stainless steel
Shaft seal AQ1EGG
Lantern 5.1301/EN-GJL-250 KTL-coated
Installation dimensions
Pipe connection on the suction side DNs DN 40
Pipe connection on the discharge side DNd DN 40
Port-to-port length L0 280 mm
Ordering information
Brand Wilo
Product description Stratos GIGA2.0-I 40/1-14/0,75-R1
Net weight, approx. m 34 kg
Article number 2204851
Documents

Installation and operating instructions

Wilo-Stratos GIGA2.0-I/-D

Article Number 2227296
Edition 2023-08
Number of pages 488
PDF (13 MB)

Certification booklet

Wilo-Stratos GIGA2.0-I/-D, Wilo-Stratos GIGA /-D/-B, Wilo-Yonos GIGA2.0-I/-D

Article Number 2216678
Edition 2022-11
Number of pages 52
PDF (22 MB)

Certificate

Battery transportation information

Number of pages 6
PDF (517 KB)
BIM/CAD
Accessory

Continuous, infinitely variable control, differential pressure-sensitive CCe-HVAC system (21)

Continuous, infinitely variable control, temperature-dependent CCe-HVAC system (19)

Continuous, infinitely variable control, differential pressure-sensitive SCe-HVAC system (18)

Continuous, infinitely variable control, temperature-dependent SCe-HVAC system (14)

Pipe installation, adapter fitting (7)

Wall fixation/installation on a base (1)

Pump control/accessories (28)

Pump control/Smart control system (4)

Pump control/interface module (7)

Differential pressure detection (4)

Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Wilo-Live Assistant
Wilo-Live Assistant Service
    
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The Wilo-Live Assistant is a technical advisor at your side during pump service. By using the Wilo-Live Assistant, our expert advisers can support you in the boiler or equipment room via video transmission – live and in real time. You use your smartphone to show the installation set-up, while the Wilo expert follows everything on their screen. They can see the components as well as other details and can thus determine where the fault or breakdown originates. We prevent downtime and ensure operational reliability of your pumps and systems!

The Wilo-Live Assistant includes:

  • Interactive live support via video chat
  • Direct contact with an expert
  • Just-in-time solution to ensure maximum operational reliability of your pumps and systems
Supervision
Supervision Glanded pumps
    
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Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

  • Regular on-site visits ensure the quality of information and advice
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  • Status report with recommendations after the visit
  • Comprehensive support from a Wilo expert
Commissioning
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For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of system(s) according to checklist
  • Parameterisation and setting of switchgear
  • Testing and adaptation of initial compressing of pressure tanks (filling up to 80 litres incl.)
  • Functional check of fitted system(s)
  • Practice-oriented operation instruction
  • Wilo commissioning protocol

The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

Maintenance
Maintenance BASIC Glanded pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance COMFORT Glanded pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during normal service hours)

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance PREMIUM Glanded pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Checking the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during and outside normal service hours)
  • Software updates
  • Includes wearing parts

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

More suitable services

Service packages
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The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package L includes:

  • Installation check
  • Supervision
  • Commissioning
  • Maintenance
  • Energy Solutions
  • WiloCare Premium
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Repairs
  • Extended Warranty
Service Package M Glanded pumps
    
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The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package M includes:

  • Installation check
  • Supervision
  • Commissioning
  • Maintenance
  • WiloCare Comfort
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Energy Solutions
  • Repairs
  • Extended Warranty
Service Package S Glanded pumps
    
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The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package S includes:

  • Installation check
  • Commissioning
  • Maintenance
  • WiloCare Basic
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Energy Solutions
  • Supervision
  • Repairs
  • Extended Warranty
Extended Warranty
Extended Warranty Glanded pumps
    
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In combination of a new pump or system Wilo offers an extended warranty of up to five years in combination with commissioning and maintenance by the Wilo Service.

Extended warranty includes:

  • Full protection and predictable cost security
  • Regular maintenance work by the Wilo Service
Installation
Installation Glanded pumps
    
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The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety.

Installation includes:

  • Professional inspection
  • Provision of components/materials from Wilo and third-party suppliers
  • Installation of pipelines and electronics
  • Test runs
System Optimisation
System Optimisation Glanded pumps
    
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The Wilo Service offers proactive system optimisation by optimising settings and doing minor adjustments to ensure operational reliability. System Optimisation includes among others:

  • Overhaul of pumps/systems to restore full performance
  • Addition of new technologies or functions in older systems to save on capital expenditures (retrofitting)
Energy Solutions
Energy Solutions Glanded pumps
    
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Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:

  • Detailed assessment of the life cycle costs (LCC analysis)
  • Energy audit including information about energy saving potential
  • Proactive recommendation of replacement options
  • Improving the environmental performance of your system
  • Support in the changeover to Wilo high-efficiency pumps
Repair
Repair Glanded pumps
    
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Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

Repair includes:

  • Verification and elimination of error causes by experienced Wilo experts
  • Non-binding estimate for repairs
  • Electric-hydraulic test run to ensure correct data regarding functionality, quality and performance of the pump or system
  • Coating of various pump or system components for an optimised efficiency factor
  • Use of genuine spare parts only
  • Documentation of the repair in the service report