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Stratos GIGA-D 80/4-56/22 | Wilo

Stratos GIGA-D 80/4-56/22

Article number: 2223212
NEW
Technical data
Hydraulic data
Minimum efficiency index (MEI) ≥0.4
Maximum operating pressure PN 16 bar
Note on dimensioning 16 bar to 120 °C, 13 bar to 140 °C
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 40 °C
Drive
Mains connection 3~400 V, 50/60 Hz
Number of poles 2
Motor efficiency class IE5
Power consumption P1 max 22.40 kW
Rated power P2 22 kW
Max current Imax 34.4 A
Emitted interference EN 61800-3
Interference resistance EN 61800-3
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron
Shaft Stainless steel
Shaft seal AQ1EGG
Lantern 5.1301/EN-GJL-250 KTL-coated
Approved liquids (other liquids upon request)
Heating water (as per VDI 2035) yes
Heat carrier oil Special version at additional charge
Cooling and cold water circulation systems yes
Water-glycol mixtures (at 20 – 40 vol. % glycol and fluid temperature ≤ 40 °C) yes
Installation dimensions
Port-to-port length L0 500 mm
Pipe connection on the suction side DNs DN 80
Pipe connection on the discharge side DNd DN 80

Stratos GIGA-D 80/4-56/22

Product data
Brand Wilo
Product description Stratos GIGA-D 80/4-56/22
Article number 2223212
EAN number 4062679359427
Colour Green/black/silver
Minimum order quantity 1
Date of sales availability 2024-03-15
Packaging
Packaging type One-way pallet
Packaging property Transport packaging
Pieces per pallet 1
Number per layer 1
Dimension, weight
Length with packaging 1200 mm
Length L 907 mm
Height with packaging 797 mm
Height H 639 mm
Width with packaging 1200 mm
Width W 800 mm
Gross weight, approx. m 380 kg
Net weight, approx. m 337 kg
Tender text

High-efficiency in-line twin-head pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA-D has been predominantly designed for pumping heating water (acc. to VDI 2035), chilled water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.

Design:

  • Single-stage low-pressure centrifugal pump
  • Spiral housing in in-line design (suction and discharge ports with the same flanges in a line)
  • PN 16 flange – drilled according to EN 1092-2
  • Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
  • Pump housing and motor flange with cataphoretic coating as standard
  • Mechanical seal for pumping water up to Tmax. = +140 °C. A glycol admixture of 20 % to +40 % by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided in water-glycol mixtures with glycol proportions > 40 % up to max. 50 % by volume and a fluid temperature of > +40 °C up to max. +120 °C or fluids other than water. When using water-glycol mixtures, the use of an S1 variant with a corresponding mechanical seal is generally recommended.
  • Connection voltages: 3~380 V ±10% 50/60 Hz; 3~400 V ±10% 50/60 Hz; 3~440 V ±10% 50/60 Hz;

Accessories:

  • Mounting brackets for fixing to the foundation
  • Blind flanges for twin-head pump housing
  • Differential pressure sensor sets 0 – 10 V for pumps in ...–R1 version
  • IR-Stick
  • IF module PLR
  • IF module LON
  • IF module Modbus
  • IF module BACnet
  • IF module CAN

Standard equipment:

  • Green button manual operation level for:
    • Pump On/Off
    • Selecting the control mode: Δp-c (constant differential pressure), Δp-v (variable differential pressure), PID controller, n-constant (constant speed)
    • Setpoint and speed adjustment
    • Configuration of operating parameters
    • Fault acknowledgement
  • Pump display for indication of:
    • Control mode
    • Setpoint (e.g. differential pressure or speed)
    • Error and warning messages
    • Actual values (e.g. power consumption, actual value of the sensor)
    • Operating data (e.g. operating hours, energy consumption)
    • Status data (e.g. status of SSM and SBM relay)
    • Device data (e.g. pump name)
    • Operating mode (only for dual-pump operation: main/standby operation, parallel operation)
    • Status of the pressure values correction

Additional functions:

  • Analogue interfaces 0-10 V, 2-10 V, 0-20 mA, 4-20 mA, built-in dual-pump management, adjustable time interval for pump cycling (with dual-pump operation), two configurable signalling relays for run signals and fault messages, configurable fault response adapted to HVAC applications, access disable on the pump, built-in full motor protection (PTC thermistor sensor) with trip electronics, condensation drain holes in the motor housing as standard (sealed in delivered condition), Infrared interface for wireless communication with the operating and service unit Wilo-IR-Monitor and Wilo-IR-Stick, plug-in position for Wilo IF Module Modbus, BACnet, CAN, PLR, LON for connecting to the building automation.
Operating Data
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 40 °C
Maximum operating pressure PN 16 bar
Note on dimensioning 16 bar to 120 °C, 13 bar to 140 °C
Minimum efficiency index (MEI) ≥0.4
Drive
Mains connection 3~400 V, 50/60 Hz
Motor efficiency class IE5
Power consumption P1 max 22400 W
Rated power P2 22 kW
Max current Imax 34.4 A
Max. speed nmax 2960 1/min
Emitted interference EN 61800-3
Interference resistance EN 61800-3
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron
Shaft Stainless steel
Shaft seal AQ1EGG
Lantern 5.1301/EN-GJL-250 KTL-coated
Installation dimensions
Pipe connection on the suction side DNs DN 80
Pipe connection on the discharge side DNd DN 80
Port-to-port length L0 500 mm
Ordering information
Brand Wilo
Product description Stratos GIGA-D 80/4-56/22
Net weight, approx. m 337 kg
Article number 2223212
Documents

Installation and operating instructions

Wilo-Stratos GIGA, Wilo-Stratos GIGA-D, Wilo-Stratos GIGA B

Article Number 2234260
Edition 2024-02
Number of pages 88
Language en
PDF (12 MB)

Group Statement

Group Statement REACH

Edition 2021-05
Number of pages 5
Language language neutral
PDF (327 KB)
Accessory

Continuous, infinitely variable control, differential pressure-sensitive CCe-HVAC system (29)

Continuous, infinitely variable control, temperature-dependent CCe-HVAC system (22)

Continuous, infinitely variable control, differential pressure-sensitive SCe-HVAC system (23)

Continuous, infinitely variable control, temperature-dependent SCe-HVAC system (14)

Pipe installation, adapter fitting (5)

Wall fixation/installation on a base (1)

Maintenance/replacement mechanical accessories (1)

Pump control/accessories (25)

Pump control/Comfort control system (4)

Pump control/Smart control system (4)

Pump control/interface module (6)

Differential pressure detection (8)

Operating/service units (1)

Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Wilo-Live Assistant
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The Wilo-Live Assistant is a technical advisor at your side during pump service. By using the Wilo-Live Assistant, our expert advisers can support you in the boiler or equipment room via video transmission – live and in real time. You use your smartphone to show the installation set-up, while the Wilo expert follows everything on their screen. They can see the components as well as other details and can thus determine where the fault or breakdown originates. We prevent downtime and ensure operational reliability of your pumps and systems!

The Wilo-Live Assistant includes:

  • Interactive live support via video chat
  • Direct contact with an expert
  • Just-in-time solution to ensure maximum operational reliability of your pumps and systems
Supervision
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Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

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For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of system(s) according to checklist
  • Parameterisation and setting of switchgear
  • Testing and adaptation of initial compressing of pressure tanks (filling up to 80 litres incl.)
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  • Practice-oriented operation instruction
  • Wilo commissioning protocol

The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

Maintenance
Maintenance BASIC Glanded pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

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Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
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  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during normal service hours)

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

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  • Includes wearing parts

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

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The Wilo-Service package L includes:

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Optional add-on services:

  • System Optimisation
  • Repairs
  • Extended Warranty
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The Wilo-Service package M includes:

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In combination of a new pump or system Wilo offers an extended warranty of up to five years in combination with commissioning and maintenance by the Wilo Service.

Extended warranty includes:

  • Full protection and predictable cost security
  • Regular maintenance work by the Wilo Service
Installation
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The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety.

Installation includes:

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System Optimisation
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Energy Solutions
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Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:

  • Detailed assessment of the life cycle costs (LCC analysis)
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Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

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