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Wilo-SiBoost Smart Helix EXCEL | Wilo

Wilo-SiBoost Smart Helix EXCEL

Wilo-SiBoost Smart Helix EXCEL – The smart pressure-boosting system with low overall energy consumption

Your advantages
Wilo-SiBoost Smart Helix EXCEL

Wilo-SiBoost Smart Helix EXCEL – The smart pressure-boosting system with low overall energy consumption

In densely populated rural areas, the transportation of water is often associated with leakage risks. This results in high operating costs. Our solution: the Wilo-SiBoostSmart Helix EXCEL significantly reduces overall power consumption thanks to its top-quality components (hydraulics and motors) as well as a switchgear which supports leakage detection via an optional communication interface.



Your advantages

  • Heavy-duty system featuring stainless steel high-pressure multistage centrifugal pump from the Helix EXCEL series with integrated frequency converter with a superproportionally large control range from 25 Hz to 60 Hz
  • High energy savings due to highly efficient EC motors (energy efficiency class IE5 according to IEC 60034-30-2) in an overall system that is pressure-loss optimised with highly efficient pump hydraulics and optimum load adjustment via variable pressure control (p-v) and parallel synchronous speed control
  • High reliability through integrated protection functions such as overload protection, dry-running protection and WMS with automatic deactivation as well as control and leakage detection via optional interface to SCADA connection
  • Maximum degree of control performance thanks to use of an SCe control device with LCD display, simple navigation and adjustment using rotary knob
  • Ready for integration into building automation via standard Modbus RTU
  • Suitability for drinking water for all components in contact with the fluid
Series description
SiBoost Smart

Design

Highly efficient water-supply unit (non self-priming) ready for connection with 2 to 4 vertically arranged Helix EXCEL stainless steel high-pressure centrifugal pumps switched in parallel; each pump is equipped with an integrated air-cooled, high-efficiency frequency converter and an EC motor, including Smart Controller SCe. Valves and sensors are protected for safe and reliable installation

Application

  • Fully automatic water supply and pressure boosting in residential, commercial and public buildings, hotels, hospitals, department stores and for industrial systems.
  • Pumping of drinking water, process water, cooling water, fire water (apart from fire-extinguishing systems in accordance with DIN 14462 and with the approval of the local fire safety authorities) or other types of industrial water that do not attack the materials either chemically or mechanically and do not contain abrasive or long-fibre constituents.

Equipment/function

  • 2-4 pumps per system of the Helix EXCEL 4 to Helix EXCEL 52 series, with high-efficiency EC motor and variable speed control via integrated frequency converter on each pump
  • Automatic pump control via Smart Controller SCe
  • Parts that come in contact with the fluid are corrosion-resistant
  • Base frame made of galvanised steel, with height-adjustable vibration absorbers for insulation against structure-borne noise
  • Shut-off valve on the suction and pressure sides of each pump
  • Non-return valve on the pressure side of each pump
  • Diaphragm pressure vessel 8 l, PN16, pressure side
  • Pressure sensor, pressure side
  • Pressure gauge, pressure side
  • Removable cover for protection of system components (not for Helix EXCEL 52 series)
  • Optional low-water cut-out switchgear with pressure gauge, suction side

Typekey

Example:

Wilo-SiBoost-Smart 3 Helix EXCEL 1005

SiBoost

System for pressure boosting in the commercial area

Smart

Control device, Smart Controller SCe

3

Number of single pumps

Helix EXCEL

Pump series

10

Rated volume flow [m3/h] of the single pump

05

Number of single pump stages

Technical data

  • Mains connection 3~400 V ± 10%, 50 Hz; 3~380 V ±10 %, 60 Hz
  • Max. fluid temperature +50 °C (+70 °C optional)
  • Max. ambient temperature 40 °C
  • Operating pressure 16 bar (25 bar optional)
  • Inlet pressure 10 bar
  • Nominal connection diameters on discharge side R 1½" - DN 200
  • Nominal connection diameters on intake side R 1½" - DN 200
  • Speed range 1500-3770 rpm
  • Protection class: IP 54 (SCe control device)
  • Fuse protection on mains side A, AC 3 according to motor power and EVU regulations
  • Approved fluids (other fluids on request):Note on fluids: Approved fluids are generally waters which do not attack the materials used, neither chemically nor mechanically, and do not contain any abrasive or long-fibre constituents. System in accordance with DIN 1988 (EN 806)
    • Drinking water and hot water
    • Cooling water
    • Fire water

Materials

Helix EXCEL 4 to Helix EXCEL 16

  • Impellers, guide vanes, stage housing made of stainless steel 1.4307
  • Pump housing of stainless steel 1.4301
  • Shaft of stainless steel 1.4057
  • 1.4404 shaft protection sleeve
  • O-Ring gaskets made of EPDM (FKM gasket on request)
  • Piping made of 1.4301 stainless steel
  • Removable covers made of plastic

Helix EXCEL 22 to Helix EXCEL 52

  • Impellers, guide vanes, stage housing made of stainless steel 1.4307
  • Pump housing of stainless steel 1.4308
  • Shaft of stainless steel 1.4057
  • 1.4404 shaft protection sleeve
  • O-Ring gaskets made of EPDM (FKM gasket on request)
  • Piping made of 1.4301 stainless steel
  • Removable covers made of plastic (not for Helix EXCEL 52)

Construction

  • Base frame: galvanised steel, with height-adjustable vibration absorbers for comprehensive insulation against structure-borne noise as well as an integrated lifting device; other versions on request
  • Pipework: complete pipework made of stainless steel, suitable for the connection of all conventional piping materials; the pipework is dimensioned according to the overall hydraulic performance of the pressure boosting system
  • Pumps: 2 to 4 pumps parallel-switched of the Helix EXCEL 4 to Helix EXCEL 52 series. The air-cooled frequency converters mounted on the pump motor enable infinitely variable control between 25 Hz and a maximum of 60 Hz for all pumps of this series. All pump parts which come into contact with the fluid are made of stainless steel; other versions on request. KTW/WRAS/ACS approval for all parts that come in contact with the fluid
  • Valves: Each pump is fitted on the suction and pressure side with a standard shut-off valve with DVGW approval mark and on the pressure side with a DVGW/KTW-approved non-return valve.
  • Diaphragm pressure vessel: 8 l/PN16 arranged on the discharge side with a diaphragm made of butyl rubber, with DVGW/KTW approval, completely safe in accordance with food safety laws; for testing and inspection purposes, with a shut-off ball cock with drain and throughflow fitting with DVGW/KTW approval in accordance with DIN 4807
  • Pressure sensor: 4 to 20 mA, located on the discharge side for controlling the central Smart Controller SC
  • Pressure indication: Pressure gauge (ø 63 mm) arranged on the discharge side; additional digital indication of the discharge pressure in the alphanumeric LC display of the Smart Controller SC
  • Switchgear/controller: The system is equipped with a Smart Controller SC as standard
  • Removable covers on the suction side and pressure side: the design of the system guarantees optimal protection of the regulating components and sensors against wire breakage and prevents early wear

Scope of delivery

  • Factory-mounted, ready-for-connection pressure-boosting system checked for functionality and impermeability
  • Installation and operating instructions
Documents

Installation and operating instructions

Wilo-Helix EXCEL 22-36-52

Article Number 4152003
Edition 03/15
Page format A4
Number of pages 34
PDF (5 MB)

Wilo-Helix EXCEL 22-36-52

Article Number 4152003
Edition 03/15
Page format A4
Number of pages 108
PDF (7 MB)

Wilo-Helix EXCEL 2-4-6-10-16

Article Number 4152001
Edition 03/13
Page format A4
Number of pages 108
PDF (8 MB)

Wilo-Helix EXCEL 2-4-6-10-16

Article Number 4152001
Edition 03/13
Page format A4
Number of pages 108
PDF (8 MB)

Wilo-Control SC-Booster (SC, SC-FC, SCe)

Article Number 2535460
Edition 1809
Page format 209.9 x 297.0 mm
Number of pages 1795
PDF (44 MB)

Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL/... MVISE

Article Number 2535457
Edition 2021-01
Page format 209.9 x 297.0 mm
Number of pages 48
PDF (3 MB)

General overview

General Overview 2022 - International version

Edition 2022
Page format 209.9 x 297.0 mm
Number of pages 78
PDF (38 MB)

Certification booklet

Wilo-SiBoost Smart ...

Article Number 2550649
Edition 1905
Page format 209.9 x 297.0 mm
Number of pages 16
PDF (6 MB)

Wilo-Control SC-Booster (SC, SC-FC, SCe)

Article Number 2550530
Edition 1811
Page format 209.9 x 297.0 mm
Number of pages 8
PDF (2 MB)

Certificate REACH

REACH Regulation

Edition 2021-05
Page format 209.9 x 297.0 mm
Number of pages 4
PDF (212 KB)
Product list
Number of results: 99
Product descriptionNumber of pumpsArticle number
SiBoost Smart 2 Helix EXCEL 208
2
2542651
SiBoost Smart 2 Helix EXCEL 405
2
2537631
SiBoost Smart 2 Helix EXCEL 410
2
2537632
SiBoost Smart 2 Helix EXCEL 414
2
2537633
SiBoost Smart 2 Helix EXCEL 603
2
2537640
SiBoost Smart 2 Helix EXCEL 606
2
2537641
SiBoost Smart 2 Helix EXCEL 609
2
2537642
SiBoost Smart 2 Helix EXCEL 611
2
2537643
SiBoost Smart 2 Helix EXCEL 1002
2
2536381
SiBoost Smart 2 Helix EXCEL 1004
2
2536382
SiBoost Smart 2 Helix EXCEL 1005
2
2536383
SiBoost Smart 2 Helix EXCEL 1007
2
2536384
SiBoost Smart 2 Helix EXCEL 1009
2
2536385
SiBoost Smart 2 Helix EXCEL 1010
2
2536386
SiBoost Smart 2 Helix EXCEL 1602
2
2536399
SiBoost Smart 2 Helix EXCEL 1603
2
2536400
SiBoost Smart 2 Helix EXCEL 1604
2
2536401
SiBoost Smart 2 Helix EXCEL 1605
2
2536402
SiBoost Smart 2 Helix EXCEL 1606
2
2536403
SiBoost Smart 2 Helix EXCEL 1607
2
2536404
SiBoost Smart 2 Helix EXCEL 2201
2
2542588
SiBoost Smart 2 Helix EXCEL 2202
2
2542589
SiBoost Smart 2 Helix EXCEL 2203-4.2
2
2542590
SiBoost Smart 2 Helix EXCEL 2203-5.5
2
2542591
SiBoost Smart 2 Helix EXCEL 2203-6.5
2
2542592
SiBoost Smart 2 Helix EXCEL 2204
2
2542593
SiBoost Smart 2 Helix EXCEL 3601
2
2542606
SiBoost Smart 2 Helix EXCEL 3602-5.5
2
2542608
SiBoost Smart 2 Helix EXCEL 3602-7.5
2
2542609
SiBoost Smart 2 Helix EXCEL 3602/2
2
2542646
SiBoost Smart 2 Helix EXCEL 5201
2
2542618
SiBoost Smart 2 Helix EXCEL 5202
2
2542620
SiBoost Smart 2 Helix EXCEL 5202/1
2
2542619
SiBoost Smart 3 Helix EXCEL 208
3
2542652
SiBoost Smart 3 Helix EXCEL 405
3
2537634
SiBoost Smart 3 Helix EXCEL 410
3
2537635
SiBoost Smart 3 Helix EXCEL 414
3
2537636
SiBoost Smart 3 Helix EXCEL 603
3
2537644
SiBoost Smart 3 Helix EXCEL 606
3
2537645
SiBoost Smart 3 Helix EXCEL 609
3
2537646
SiBoost Smart 3 Helix EXCEL 611
3
2537647
SiBoost Smart 3 Helix EXCEL 1002
3
2536387
SiBoost Smart 3 Helix EXCEL 1004
3
2536388
SiBoost Smart 3 Helix EXCEL 1005
3
2536389
SiBoost Smart 3 Helix EXCEL 1007
3
2536390
SiBoost Smart 3 Helix EXCEL 1009
3
2536391
SiBoost Smart 3 Helix EXCEL 1010
3
2536392
SiBoost Smart 3 Helix EXCEL 1602
3
2541596
SiBoost Smart 3 Helix EXCEL 1603
3
2541597
SiBoost Smart 3 Helix EXCEL 1604
3
2541598