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Yonos GIGA-N 40/160-7,5/2-R1 | Wilo

Yonos GIGA-N 40/160-7,5/2-R1

Article number: 6088984
Technical data
Hydraulic data
Maximum operating pressure PN 16 bar
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 40 °C
Motor data
Mains connection 3~400 V, 50/60 Hz
Voltage tolerance ±10 %
Rated power P2 7.5 kW
Motor efficiency class IE4
Rated current IN 13.8 A
Rated speed n 2930 1/min
Power consumption P1 max 8600 W
Power factor cos φ100 0.90
Insulation class F
Protection class motor IP55
Installation dimensions
Pipe connection on the suction side DNs DN 65
Pipe connection on the discharge side DNd DN 40
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron
Shaft Stainless steel
Mechanical seal AQ1EGG
Lantern Grey cast iron

Yonos GIGA-N 40/160-7,5/2-R1

Product data
Brand Wilo
Product description Yonos GIGA-N 40/160-7,5/2-R1
Article number 6088984
EAN number 4062679029993
Colour Green
Minimum order quantity 1
Date of sales availability 2020-09-18
Packaging
Packaging type Special pallet
Packaging property Transport packaging
Pieces per pallet 1
Number per layer 1
Dimension, weight
Length with packaging 1200 mm
Length L 1035 mm
Height with packaging 669 mm
Height H 529 mm
Width with packaging 500 mm
Width W 450 mm
Gross weight, approx. m 176 kg
Net weight, approx. m 165 kg
Tender text

Single-stage centrifugal pump as baseplate pump in accordance with EN 733, with axial suction ports and radial pressure ports for installation on a base. Pump with support foot and flanged bearing bracket, coupling, coupling guard and motor mounted to same baseplate.

IEC motor with 3 PTC thermistor sensors. Shaft sealing with bidirectional bellows mechanical seal. Grey cast iron housing, stainless steel shaft, grey cast iron impeller. Cataphoretic coating as standard for all cast iron components in contact with fluid.

With integrated frequency converter for an electronic control for constant differential pressure (Δp-c) and others.

Construction

  • Single-stage low-pressure centrifugal pump
  • Spiral housing with flange and housing dimensions according to DIN EN 733, flanges PN 16 – according to EN 1092-2
  • Pump housing and discharge cover with cataphoretic coating as standard
  • Direction-of-rotation-independent bellows mechanical seal with forced flushing and cavitation-reducing impeller.
  • Mechanical seal for water feed up to T=140 °C; up to Tmax= +40 °C a glycol admixture of 20 to 40 % by vol. is permitted

Coupling variants:

  • Spacer coupling (standard)
  • Elastic coupling (variant P5, at a reduced price)

Impeller variants (for an additional charge):

  • Bronze
  • Stainless steel

NOTICE

The elastic coupling does not contain a spacer.

The spacer coupling is an elastic coupling with a spacer. The spacer reduces maintenance costs, and further motor orientation when changing the mechanical seal is not necessary.

Standard equipment

Pump display for displaying:

  • Δp-c control mode (constant differential pressure), PID control, n-constant (constant speed)
  • Setpoint (e.g. differential pressure or speed)
  • Error and warning messages
  • Actual values (e.g. power consumption, actual value of the sensor)
  • Operating data (e.g. operating hours, energy consumption)
  • Status data (e.g. status of SSM and SBM relay)
  • Device data (e.g. pump name)
  • Operating mode (for Y-piece installation only: main/standby operation, parallel operation)

One-button manual operation level for:

  • Pump On/Off
  • Setpoint and speed adjustment
  • Selecting the operation and control mode
  • Configuration of operating parameters
  • Fault acknowledgement

Additional functions

  • Interfaces: Control input "Overriding Off", analogue input 0–10 V, 2–10 V, 0–20 mA, 4–20 mA for manual control mode (DDC) or for remote setpoint adjustment, IR interface for wireless communication with operating and service unit Wilo-IR-Monitor/IR-Stick, plug-in slot for Wilo IF-modules for connecting to building automation, configurable, potential-free fault and run signal
  • Integrated double pump management for Y-pipe installation
  • Integrated full motor protection (PTC thermistor sensor) with trip electronics
  • Different operating modes for heating mode or air-conditioning mode
  • Access disable on the pump
  • Different operation levels: Standard / Service

Accessories

  • IR-Stick
  • IF module PLR
  • IF module LON
  • IF module Modbus
  • IF module BACnet
  • IF module CAN
  • Differential pressure sensor (DDG) sets 0-10 V for pumps in version ...-R1
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron
Lantern Grey cast iron
Shaft Stainless steel
Shaft seal AQ1EGG
Operating Data
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Maximum operating pressure p 16.0 bar
Max. ambient temperature Tmax 40 °C
Minimum efficiency index (MEI) ≥0.4
Motor data
Mains connection 3~400 V, 50/60 Hz
Voltage tolerance ±10 %
Motor efficiency class IE4
Rated power P2 7500 W
Rated speed n 2930 1/min
Rated current IN 13.8 A
Power factor cos φ100 0.90
Protection class IP55
Insulation class F
Installation dimensions
Pipe connection on the suction side DNs DN 65
Pipe connection on the discharge side DNd DN 40
Ordering information
Brand Wilo
Net weight, approx. m 165 kg
Product description Yonos GIGA-N 40/160-7,5/2-R1
Article number 6088984
Documents

Installation and operating instructions

Wilo-Yonos GIGA-N

Article Number 6088793
Edition 2020-10
Number of pages 80
Language en
PDF (7 MB)

Certification booklet

Wilo-Atmos GIGA-N, Wilo-Yonos GIGA-N

Article Number 6088790
Edition 2021-01
Number of pages 16
Language en
PDF (3 MB)

Group Statement

Group Statement REACH

Edition 2021-05
Number of pages 5
Language language neutral
PDF (327 KB)
Accessory

Continuous, infinitely variable control, differential pressure-sensitive SC-HVAC system (30)

Continuous, infinitely variable control, temperature-dependent SC-HVAC system (27)

Pump control/accessories (25)

Pump control/Smart control system (16)

Pump control/interface module (5)

Differential pressure detection (3)

Motor protection (1)

Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Supervision
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Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

  • Regular on-site visits ensure the quality of information and advice
  • Technical consultancy, also available on site
  • Status report with recommendations after the visit
  • Comprehensive support from a Wilo expert
Commissioning
Commissioning Norm-/SCP pumps
    
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For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of pump(s) according to checklist
  • Functional check of pump(s)
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The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

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Maintenance
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
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  • Creating a maintenance protocol

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request. The price of the maintenance is valid inside Germany.

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Maintenance COMFORT Norm-/SCP pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during normal service hours)

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request. The price of the maintenance is valid inside Germany.

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Maintenance PREMIUM Norm-/SCP pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Checking the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during and outside normal service hours)
  • Software updates
  • Includes wearing parts

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request. The price of the maintenance is valid inside Germany.

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  • System Optimisation
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Service Package S Norm-/SCP pumps
    
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Wilo-Live Assistant
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The Wilo-Live Assistant is a technical advisor at your side during pump service. By using the Wilo-Live Assistant, our expert advisers can support you in the boiler or equipment room via video transmission – live and in real time. You use your smartphone to show the installation set-up, while the Wilo expert follows everything on their screen. They can see the components as well as other details and can thus determine where the fault or breakdown originates. We prevent downtime and ensure operational reliability of your pumps and systems!

The Wilo-Live Assistant includes:

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Extended Warranty
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In combination of a new pump or system Wilo offers an extended warranty of up to five years in combination with commissioning and maintenance by the Wilo Service.

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  • Full protection and predictable cost security
  • Regular maintenance work by the Wilo Service
Installation
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The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety.

Installation includes:

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System Optimisation
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Energy Solutions
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Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:

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Repair
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Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

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