Wilo-Rexa SOLID

Series description

Special features/product advantages

  • Maximum operational reliability and reduced service costs, especially for pumping untreated sewage, thanks to self-cleaning properties
  • Lower energy costs thanks to outstanding hydraulic efficiency and up to IE5 motor technology in wet and dry well installation (based on IEC 60034-30-2)
  • Corrosion protection provided by an optional Ceram coating for a long service life in aggressive media
  • An optional Digital Data Interface (DDI) with integrated vibration monitoring, data logger, web server and digital rating plate for convenient monitoring and system integration
  • Nexos Intelligence can be integrated for pump and system optimisation

Description

Pumping untreated sewage is becoming increasingly demanding due to the growing prevalence of solids and fibrous material which, in turn, leads to increased operating costs. The new Wilo-Rexa SOLID-Q with Nexos Intelligence is characterised by operational reliability, energy efficiency and the highest level of digital networking. The smart combination for cost effectiveness combined with the additional convenience in your day-to-day work.

Design type

Submersible sewage pump with and without active cooling system for pumping untreated sewage for continuous duty in the stationary and portable wet well installation, as well as for stationary dry well installation.

Application

Pumping of

  • Untreated sewage with faeces and long-fibre components
  • Sewage containing faeces
  • Process water

Equipment/function

  • Submersible motors:
    • Surface-cooled motors or self-cooling motors with active cooling system
    • Standard motor or high-efficiency motor up to efficiency class IE4
    • Permanent magnet motor with integrated frequency converter up to efficiency class IE5
  • Longitudinally watertight cable inlet

Scope of delivery

  • Submersible sewage pump
  • Connection cable with bare cable end
  • Fitted accessories
  • Operating and maintenance manual

Type key

Example:

Wilo-Rexa SOLID Q15-98 + FKT 27.1-4/28KEx-E3

Hydraulics:

Q15-98

SOLID

Submersible sewage pump with SOLID hydraulics

15

x10 = discharge port nominal diameter, e.g. DN 150

98

Performance indicator

T

SOLID impeller

T = closed SOLID impeller

G = semi-open SOLID impeller

Q = xxx

Motor:

FKT 27.1-4/28KEx-E3

FKT

Motor type:

T = surface-cooled motor without cooling system

FK, FKT, HC = self-cooling motor with active cooling system

27

Size

1

Distinctive number

4

Number of poles

28

x10 = package length in mm

K

Seal version:

G = two separate mechanical seals

K = block seal cartridge with two mechanical seals

Ex

Ex-rated

E3

High-efficiency motor in accordance with IE3 (derived from ISO 60034-30)

Technical data

  • Mains connection: 3~400 V, 50 Hz
  • Submerged operating mode: S1
  • Non-immersed operating mode: S1 (FK, FKT, HC motor) or S2 (T motor, depending on performance)
  • Protection class: IP68
  • Fluid temperature: 3 - 40 °C, higher temperatures on request
  • Free passage (T impeller): 78x105…150x150 mm
  • Free ball passage (G impeller): 80 or 90 mm
  • Max. immersion depth: 20 m

Materials

  • Housing components: EN-GJL or EN-GJS
  • Impeller: EN-GJL or EN-GJS
  • Static gaskets: NBR
  • Sealing on pump side: SiC/SiC
  • Sealing on motor side: NBR, carbon/ceramic or SiC/SiC
  • Shaft: Stainless steel 1.4021

Description/construction

Submersible sewage pump as submersible monobloc unit for stationary and portable wet well and dry well installation. Portable installation is possible, depending on type.

Hydraulics

The outlet on the pressure side is designed as horizontal flange connection. The maximum possible dry matter is 8 %. Semi-open, two-channel impellers (SOLID-Q) are utilised. The gap between suction port and impeller can be readjusted later. This ensures uniform hydraulic efficiency.

Motor

Submersible motors with passive and active cooling are used for the drive:

  • T motors (surface-cooled motors) have passive cooling. They emit their heat directly into the surrounding fluid via the housing parts. For this reason, these motors can operated immersed in continuous duty (S1), depending on performance, and non-immersed in short-time duty (S2).
  • FK, FKT and HC motors are self-cooling and have an active cooling system. The waste heat is guided via the coolant (white oil or water-glycol mixture) to an integrated heat exchanger, and this releases the waste heat to the conveyed medium. As a result, these motors are suitable for continuous duty (S1) either in immersed or non-immersed state.

All motors have a sealing chamber that protects the motor from fluid ingress. It can be accessed from the outside and can be monitored with an optionally sealing chamber electrode. All filling fluids used are potentially biodegradable and environmentally safe.

In addition, depending on performance, high-efficiency motors are also available:

    • IE3/IE4* efficiency class standard asynchronous motors
    • IE5* efficiency class permanent magnet motors

* (derived from IEC 60034-30)

These high efficiency motors are marked with the extension “E…” in the type code.

The cable inlet on the motors is longitudinally watertight, cable lengths can be individually configured.

Seal

Fluid-side and motor-side sealing is possible in the following versions depending on the motor type:

  • Version G: Two independently-acting mechanical seals
  • Version K: Block seal cartridge with two independently acting mechanical seals

Downloads

General overview 2018 International version

Article Number 2200591
Edition 2018
Version number 1
Page format 209.9 x 297.0 mm
Number of pages 72

PDF (11 MB)

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PDF: Wilo-Rexa SOLID

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