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W-CTRL-CC-WP-1x43,0A-T4-SD-FC-BM-PKG | Wilo
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W-CTRL-CC-WP-1x43,0A-T4-SD-FC-BM-PKG

Article number: 2540306
Technical data
Technical data
Min. rated current I 37.6 A
Max. rated current per pump I 43 A
Output signal 0-10V
Max. rated power per pump motor P2 22 kW
Protection class IP54
Activation type Star-Delta (YΔ)
Max. number of controllable pumps 1
Control With frequency converter
Installation Base-mounted installation
Materials
Material, housing Steel
Material Steel

Accessories

Product data
Brand Wilo
Product description W-CTRL-CC-WP-1x43,0A-T4-SD-FC-BM-PKG
Article number 2540306
EAN number 4048482706962
Colour grey
Minimum order quantity 1
Date of sales availability 2016-09-01
Packaging
Packaging type Euro pallet
Packaging property Sales packaging
Pieces per pallet 1
Number per layer 1
Dimension, weight
Length with packaging 800 mm
Length L 500 mm
Height with packaging 2100 mm
Height H 1900 mm
Width with packaging 1200 mm
Width W 800 mm
Gross weight, approx. m 247 kg
Net weight, approx. m 213 kg
Tender text

Wilo-Comfort Controller for connecting pumps for water supply from bore holes and tanks.

Fully electronic Comfort Controller (CC) in steel sheet housing as floor model or for wall fixation, RAL 7035 (structure), protection class IP54, completely wired.

Switchgear suitable for connection to three-phase networks 3/PE 400 V/50 Hz in accordance with IEC 60038 (other voltages on request). Specially adjusted for borehole pumps from the Wilo catalogue.

The Comfort Controller CC consists of:

  • Internal power supply
  • CPU (+ backup battery)
  • Analogue/digital modules
  • Power section with fuses, contactors and motor-protection equipment as well as frequency converter and sine filter
  • Graphics-capable touch display with 3-colour backlight for indicating the operating status operation/fault/acknowledged fault, and supporting symbols and plain text for menu navigation in up to 27 languages, with European and Asiatic characters
  • 3 user levels, display and selection of menu language, passwords, operating parameters, elapsed time indicator (individual and total operating hours), history memory for operating and error messages with time stamp via real time clock, pump status and control variable actual value display, diagram function
  • Main switch, internal Manual-0-Automatic service selector on each pump
  • Operating mode selection (Manual/Off/Automatic) for each pump via touch display
  • Potential-free contacts (changeover contact) for collective run and fault signals (SBM/SSM), individual operation and individual fault signals (EBM/ESM) and dry running signal for each pump
  • Evaluation relay (for each pump) for the connection of submersible electrodes for low-water cut-out switchgear (detachable for each pump with separated boreholes)
  • Digital inputs for switching external systems ON/OFF*, anti-frost protection alarm signal*, setpoint switchover**
  • Analogue input 0/4-20 mA for external setpoint adjustment or control mode (only in version CC…FC and possible only with single-pump operation)
  • Overload protection via thermal winding contact, motor protection via motor protection switch/in star-delta start-up, starting from 5.5 kW via thermal overload relay (optional: PTC/PT100 triggering available)
  • PID controller, automatic pump alteration and service life optimisation for multi-pump systems
  • Three setpoints are selectable by default
  • Automatic fault-actuated switchover to idle pump
  • Short test run of pump(s) during standstill, pilot pump function
  • Automatic, load-sensitive cut-in of peak-load pump depending on the programmable control variables

Programmable control variables:

  • Pressure - constant, p-c
  • Differential pressure - constant, dp-c
  • Differential pressure - variable, dp-v
  • Temperature setter, n= f(T)
  • Speed setter, n=f(analogue In)
  • Temperature control, T-c
  • Differential pressure - constant, dT
  • Differential pressure - variable, dT-v
  • Other types of control on request

Option for live-zero evaluation for conductivity test (sensor/setpoint input), select from:

  • Signal and all drives full load
  • Signal and system deactivation
  • Signal and one pump at speed adjustable on frequency converter

Additional charge for optional modules (installation in factory or later after technical clarification):

  • Temperature module
  • For connection to BMS systems in accordance with VDI 3814, via analogue/GSM modem, web server
  • For connection to bus systems: Modbus RTU, Profibus, LON bus, CAN bus, Ethernet, others on request.
  • Signal converter for external remote setpoint adjustment or control mode using 0/2 – 10 V signals.
  • Evaluation relay for PTC/PT100.
  • Buffered power supply unit
  • Measurement of electrical parameters, such as voltage, current, effective power, power factor, etc.

* on-site potential-free NC contact

** on-site potential-free NO contact

Order example: W-CTRL-CC-WP-2x20,0A-T4-DOL-FC-BM-PKG

Switchgear for 2 pumps with max. rated pump current of 20.0 A

WP = version for borehole pump applications (well pump), contains the equipment described above

T4 = mains connection 3~400 V

DOL = activation type of the pump: direct

FC = with frequency converter & sine filter

BM = designed as switch cabinet floor model

PKG = with packaging

Scope of delivery

  • Switchgear
  • Installation and operating instructions
  • Circuit diagram
Technical data
Max. number of controllable pumps 1
Phases 3
Rated voltage U 400 V
Min. rated current I 37.6 A
Max. rated current per pump I 43 A
Activation type Star-Delta (YΔ)
Protection class IP54
Min. ambient temperature 0 °C
Max. ambient temperature 40 °C
Control With frequency converter
Installation Base-mounted installation
Material, housing Steel
Length L 500 mm
Width W 800 mm
Height H 1900 mm
Net weight, approx. 213 kg
Make Wilo
Item no. 2540306
Documents

Installation and operating instructions

Wilo CC-WP, supplement manual - special software for borehol pumps

Article Number
Edition 2020-11
Number of pages 8
Language de, en
PDF (195 KB)

Group Statement

Group Statement REACH

Edition 2021-05
Number of pages 5
Language language neutral
PDF (327 KB)

UN38.3

Lithium Battery UN38.3 Test 2021-0000022699

Number of pages 1
Language language neutral
PDF (179 KB)
Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Commissioning
Commissioning Switchgears
    
2219392

For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of system(s) according to checklist
  • Parameterisation and setting of switchgear
  • Testing and adaptation of initial compressing of pressure tanks (filling up to 80 litres incl.)
  • Functional check of fitted system(s)
  • Practice-oriented operation instruction
  • Wilo commissioning protocol

The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

Maintenance
Maintenance BASIC Switchgears
    
2219532

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance COMFORT Switchgears
    
2219494

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during normal service hours)

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance PREMIUM Switchgears
    
2219547

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Checking the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during and outside normal service hours)
  • Software updates
  • Includes wearing parts

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

More suitable services

Wilo-Live Assistant
Wilo-Live Assistant Service
    
2216415

The Wilo-Live Assistant is a technical advisor at your side during pump service. By using the Wilo-Live Assistant, our expert advisers can support you in the boiler or equipment room via video transmission – live and in real time. You use your smartphone to show the installation set-up, while the Wilo expert follows everything on their screen. They can see the components as well as other details and can thus determine where the fault or breakdown originates. We prevent downtime and ensure operational reliability of your pumps and systems!

The Wilo-Live Assistant includes:

  • Interactive live support via video chat
  • Direct contact with an expert
  • Just-in-time solution to ensure maximum operational reliability of your pumps and systems
Supervision
Supervision Switchgears
    
2219324

Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

  • Regular on-site visits ensure the quality of information and advice
  • Technical consultancy, also available on site
  • Status report with recommendations after the visit
  • Comprehensive support from a Wilo expert
Installation
Installation Switchgears
    
2219359

The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety.

Installation includes:

  • Professional inspection
  • Provision of components/materials from Wilo and third-party suppliers
  • Installation of pipelines and electronics
  • Test runs
System Optimisation
System Optimisation Switchgears
    
2219254

The Wilo Service offers proactive system optimisation by optimising settings and doing minor adjustments to ensure operational reliability. System Optimisation includes among others:

  • Overhaul of pumps/systems to restore full performance
  • Addition of new technologies or functions in older systems to save on capital expenditures (retrofitting)
Energy Solutions
Energy Solutions Switchgears
    
2219289

Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:

  • Detailed assessment of the life cycle costs (LCC analysis)
  • Energy audit including information about energy saving potential
  • Proactive recommendation of replacement options
  • Improving the environmental performance of your system
  • Support in the changeover to Wilo high-efficiency pumps
Repair
Repair Switchgears
    
2219613

Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

Repair includes:

  • Verification and elimination of error causes by experienced Wilo experts
  • Non-binding estimate for repairs
  • Electric-hydraulic test run to ensure correct data regarding functionality, quality and performance of the pump or system
  • Coating of various pump or system components for an optimised efficiency factor
  • Use of genuine spare parts only
  • Documentation of the repair in the service report