Wilo-SiBoost Smart Helix EXCEL

Wilo-SiBoost Smart Helix EXCEL – The smart pressure-boosting system with low overall energy consumption

In densely populated countryside, water transport is often associated with leakage risks. This results in high operating costs. Our solution: the Wilo-SiBoostSmart Helix EXCEL significantly reduces overall power consumption thanks to its top-quality components (hydraulics and motors) as well as a switchgear which supports leakage detection via an optional communication interface.

Highly efficient

Thanks to the interaction of new pump design, high-efficiency hydraulics and future-proof EC motors, this series of pumps consumes considerably less of that valuable energy. This means the total power consumption of the system is significantly reduced.

Operational reliability

The pressure-boosting systems need to be adapted to a whole range of different requirements, so that even complex water circuits with a large number of consumers are optimally supplied at all times. Water transport can involve dynamic pressure losses and risks of leakage. Here, Wilo can offer its customers a first-class solution for operational reliability. Thanks to its improved monitoring system with the extra new control mode delta p-v and the optional interface to the SCADA connection, it enables the customer to detect leaks indirectly.

In this way, the system provides an early warning of possible leakages, leading to quicker reaction time.

Easy operation

We develop needs-oriented, future-proof solutions for systematic and efficient water transport.
The innovative control and regulating system makes operation both fast and convenient. This facilitates regular maintenance and has a positive effect on the operating costs.






























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Series description

Your advantages

  • Heavy-duty system featuring stainless steel high-pressure multistage centrifugal pump from the Helix EXCEL series with integrated frequency converter from 25 Hz to a maximum of 60 Hz
  • High-efficiency EC motor (energy efficiency class IE5 in accordance with IEC 60034-30-2)
  • Pressure-loss optimised overall system with highly efficient pump hydraulics
  • Optimum load adjustment of the system to the overall system through the extra control mode Δp-v
  • Improved monitoring and leakage detection via optional interface with SCADA connection
  • Maximum degree of control thanks to use of an SCe control device with LCD display, simple navigation and adjustment using rotary knob
  • Integrated dry-running detection with automatic deactivation via the motor control electronics

Wilo-SiBoost Smart Helix EXCEL – The smart pressure-boosting system with low overall energy consumption

In densely populated rural areas, the transportation of water is often associated with leakage risks. This results in high operating costs. Our solution: the Wilo-SiBoostSmart Helix EXCEL significantly reduces overall power consumption thanks to its top-quality components (hydraulics and motors) as well as a switchgear which supports leakage detection via an optional communication interface.

Construction

Highly efficient water-supply unit ready for connection with 2 to 4 vertically arranged non-self-priming stainless steel high-pressure centrifugal pumps of the Helix EXCEL series switched in parallel. Each pump is equipped with EC motor driven by integrated air-cooled, high-efficiency frequency inverter. Valves and sensors are protected for safe and reliable operation. The system features a Smart Controller SCe.

Application

Fully automatic water supply and pressure boosting in inlet mode, either from the public water supply network or from a tank, for domestic, commercial, industrial and municipal applications (e.g. residential, office, administration buildings, hotels, hospitals, trades, industry, water supply companies).Standby pump included in accordance with DIN 1988 and DIN EN 806.

Approved fluids are generally waters which do not attack the materials used, neither chemically nor mechanically, and do not contain any abrasive or long-fiber constituents like:

  • Drinking water
  • Cooling water
  • Process water
  • Firefighting water (apart from fire-extinguishing systems in accordance with DIN 14462 and with the approval of the local fire safety authorities)

Equipment/function

2-4 pumps per system of the Helix EXCEL 2 to Helix EXCEL 52 series, with high-efficiency IE5 EC motor speed controlled via integrated frequency inverter on each pump.

SCe control panel ensures automatic control of the complete booster set.

All is mounted on galvanized steel height adjustable base frame with removable cover for protection of system components (except Helix EXCEL 52 series).

All components in contact with fluid are corrosion resistant.

On pressure side:

  • Shut-off valve
  • Non return valve
  • Check-valve
  • Diaphragm pressure vessel 8 l, PN 16
  • Pressure sensor 4..20mA
  • Pressure gauge

On suction side:

  • Shut-off valve
  • Pressure sensor 4..20mA
  • Pressure gauge

Scope of delivery

  • Factory-mounted, ready-for-connection pressure-boosting system checked for functionality and impermeability
  • Packaging
  • Installation and operating instructions

Type key

Example:

Wilo-SiBoost-Smart 3 Helix EXCEL 1005

SiBoost

System for pressure boosting in the commercial area

Smart

Control device, Smart Controller SCe

3

Number of single pumps

Helix EXCEL

Pump series

10

Rated volume flow [m3/h] of single pump

05

Number of single pump stages

Technical data

  • Mains connections :
    • 3~400 ±10 %, 50 Hz
    • 3~380 ±10 %, 60 Hz
  • Max. fluid temperature +60 °C (+70 °C optional)
  • Max. ambient temperature of 40 °C
  • Operating pressure 16 bar (25 bar optional)
  • Inlet pressure 10 bar
  • Nominal connection diameters:
    • on discharge side R 1½ - DN 200
    • on inlet side R 1½" - DN 200
  • Speed range 1500 – 3500rpm
  • Protection class IP54
  • Fuse protection A on mains side, AC 3 according to motor power and EVU regulations

Materials

Helix EXCEL 2-52 m3/h

  • Pump housing in 1.4301 [Aisi 304]
  • Hydraulics in 1.4307 [Aisi 304L]
  • Gasket EPDM
  • with cartridge

Other executions could be ordered on request:

  • PN 25
  • FKM (Viton) gasket
  • Stainless steel pump housing and hydraulics in 1.4404 [AISI 316L]

Removable covers made of plastic (not for Helix EXCEL 52)

Description/construction

Base frame: galvanized steel, with height-adjustable vibration absorbers for comprehensive insulation against structure-borne noise as well as integrated lifting points and cables tray.

Pipework: complete pipework made of stainless steel, suitable for the connection of all conventional piping materials. The pipework is dimensioned according to the overall hydraulic performance of the pressure boosting system.

Pumps: 2 to 4 pumps from the Helix EXCEL 2 up to Helix EXCEL 52 series switched in parallel are used. The air-cooled frequency inverters mounted on the pump motors enable continuous auto control between 25 Hz and a maximum of 60 Hz for all pumps of this series.All pump parts in contact with the fluid are made of stainless steel with KTW/WRAS/ACS approval.ES versions use AISI 316 stainless steel pumps.

Valves: Each pump is fitted on the suction and pressure side with a standard shut-off unit with DVGW approval mark and on the pressure side with a DVGW/KTW-approved non-return valve.

Diaphragm pressure vessel: 8 l/PN 16 arranged on the discharge side with a diaphragm made of butyl rubber, with DVGW/KTW approval, completely safe in accordance with food safety laws; for testing and inspection purposes, with a ball valve with drain and throughflow fitting with DVGW/KTW approval in accordance with DIN 4807.

Pressure monitoring: 2 Pressure sensors: 4..20 mA, located on the pressure and suction sides.

Pressure indication: pressure gauge arranged on the suction and the discharge sides.

Removable covers: on the suction side and pressure side for optimal protection of the regulating components and sensors against wire breakage and prevents early wear (not for Helix EXCEL 52 series)

Control panel: Smart Controller SCe as standard with LCD display.

Other versions on request

Downloads

REACH regulation

Edition 2018-10
Page format 209.9 x 296.7 mm
Number of pages 4

PDF (581 kB)

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Wilo-Control SC-Booster (SC, SC-FC, SCe)

Article Number 2550530
Edition 1811
Version number 01
Page format 209.9 x 297.0 mm
Number of pages 8

PDF (2 MB)

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Wilo-SiBoost Smart ...

Article Number 2550649
Edition 1905
Version number 02
Page format 209.9 x 297.0 mm
Number of pages 16

PDF (6 MB)

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General overview 2019 International version

Article Number 2200591
Edition 2018
Version number 1
Page format 209.9 x 297.0 mm
Number of pages 74

PDF (42 MB)

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Wilo-Control SC-Booster (SC, SC-FC, SCe)

Article Number 2535460
Edition 1809
Version number 03
Page format 209.9 x 297.0 mm
Number of pages 1795

PDF (46 MB)

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Wilo-SiBoost Smart ...

Article Number 2535457
Edition 1808
Version number 04
Page format 209.9 x 297.0 mm
Number of pages 1343

PDF (39 MB)

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