Production reliability starts with reliable technology
Many industrial companies face significant challenges in their daily operations. Energy consumption in production halls is high. Electricity and heating costs are rising, so operating costs continue to increase. Water usage is also becoming more important. Cleaning, cooling, and processing require large quantities of water, while closed systems are increasingly becoming mandatory.
Pumps and their systems are key components of the infrastructure.
If the technology in the facility fails, production stoppages and disruptions to supply chains are inevitable. Many plants still operate with outdated technology that does not meet today’s efficiency standards or ESG requirements.
Regulatory measures under the EU Green Deal, such as the Fit for 55 package, and mandatory ESG reporting are increasing the pressure on companies. Energy consumption and CO₂ emissions must be recorded accurately and demonstrably reduced. Investors are paying more attention to ESG criteria, customers expect transparent and documented supply chains, and partners require evidence in order to meet their own requirements.
Uncover the potentials now: lower energy use, fewer breakdowns, greater security for the future
Contact our team of industry experts to learn how solutions from Wilo can reduce your operating costs, decrease CO₂ emissions, and ensure stable production processes over the long term.
Solutions for high system availability and efficient processes
To meet increasing demands for energy efficiency, sustainability, and reliability, Wilo offers a wide range of pump systems for industrial applications.
Our solutions include robust standard pumps that are easy to maintain. These pumps are designed for continuous operation and meet the highest safety standards. This ensures a reliable supply, even in critical production environments.
Our team of experts will support you through all phases of your project. This includes needs analysis, design, installation, maintenance, and spare parts supply. We take a holistic view of the entire system. We identify opportunities for optimisation and help reduce energy consumption.
In this way, we ensure that your industrial operation is always efficient, reliable, and cost-effective.
- Technology & digitalisation: Even older systems can be retrofitted and integrated into digital networks.
- Focus on operational reliability: Multi-level redundancy concepts, digital monitoring, and needs-based services help reduce unplanned downtime
- Robust standard pumps: Easy-maintenance designs for fast service and minimal downtime.
- Durability: Tailored and proactive suggestions for spare parts and wearing parts.
- Investment security: Precise life cycle cost analyses and long-term economic efficiency – both for new construction projects and for the optimisation of existing production environments.
- Adaptability: Solutions that flexibly adapt to regional market requirements and individual industrial environments.
- ESG Support: As an EcoVadis-certified company, we assists you in meeting ESG reporting obligations. Digital analysis tools provide transparency regarding energy consumption and energy-related CO2 emissions.
Our highlight industrial applications
From cooling and air conditioning to sewage disposal, modern pump systems are a key component to efficiency, operational reliability, cost-effective plant operation in the industrial sector. The following applications show where innovative solutions make a big difference.
Heating, ventilation, and air conditioning (HVAC)
Precise temperature management for optimal production environments
Industrial environments require stable and flexible temperature control. Our heating, cooling, and refrigeration systems create consistent production conditions. They increase energy efficiency, ensure operational reliability, and offer the adaptability needed for changing requirements.
- Efficient heating, cooling, and air conditioning
- Ideal for energy-intensive industrial companies
- Robust norm pumps with IE4/IE5 motors
- Systems that reduce operating costs and CO₂ emissions
- Reliable supply and fail-safe operation, even during continuous operation
Wastewater collection and transport
Cleanly resolved, even under demanding conditions
Industrial processes produce complex sewage. Safe and compliant pumping systems are essential in these situations. Our solutions combine compliance with efficient energy use and reliable performance.
- Safe pumping even with industrial sewage containing solids
- Reliable operation without interruptions
- Lifting units, submersible pumps, and systems for sewage pumping stations and on-site wastewater treatment plants
- Support for regulatory-compliant wastewater management
- Compliance with regulatory requirements
Dewatering and flood control
Robust solutions for extreme weather events
When production areas of different sizes and sensitivities are exposed to extreme weather, powerful drainage systems are essential. Our pump solutions provide reliable protection, ensure operational continuity, and help prevent costly damage.
- Protecting people, buildings, and industrial facilities from flooding and damage
- Resilient solutions for climate risks such as heavy rainfall events and flooding
Rainwater utilisation
Unlocking and smartly leveraging potential
In areas with high water demand, rainwater utilisation is an intelligent solution. Our systems collect and use rainwater efficiently. This reduces the consumption of drinking water.
- Solutions for demand-oriented water management
- Efficient collection and use of rainwater
- Highly relevant for industrial plants with large roof and traffic areas
Water distribution and boosting
Reliable and powerful
Where industrial standards require the highest water quality, our systems for water distribution and pressure boosting provide reliable and hygienic solutions.
- Efficient pressure-boosting systems made of durable material
- Reliable and hygienic water quality
- Additional thermal disinfection of pressure-boosting systems before delivery
- Minimal downtime due to redundant systems
- Stable supply, even for industrial treatment processes
Firefighting
Security for critical applications
In an emergency, every second counts. Our fire-fighting systems ensure a sufficient supply of firefighting water at all times. They comply with all relevant standards, providing safety and immediate operational readiness in industrial environments.
- Resilient infrastructure for security in emergencies
- High availability through redundancy and system monitoring
- Immediate operational readiness in case of fire due to standard-compliant, flexibly configurable pressure-boosting systems with electric or diesel drive
Strong references. Optimal conditions for industrial excellence.
Georg Utz, Inc.
Superlative pressure-boosting system
From workpiece carriers and space-saving containers to pallets and large load carriers — these and other product solutions made from recyclable plastic are manufactured at the Georg Utz GmbH plant.
The Utz plant features a state-of-the-art Wilo pressure-boosting system: the Wilo-Comfort COR-6 MVI9504/CC-M/S-S. Six high-pressure multistage centrifugal pumps supply the machines with cooling and process water, each with a maximum delivery head of around 88 metres and a maximum flow rate of around 600 cubic metres per hour.
In addition, the Wilo-Stratos MAXO is also used to heat and cool the production and administrative facilities at the 40,000-square-metre production plant.
Industry that shapes the future
When production lines come to a standstill, it is not just goods that are missing — there are gaps in our everyday lives. Pump systems from Wilo help prevent this from happening.
Processes run reliably and can be monitored digitally if required. Unplanned downtimes are reduced, and products are available when needed. This builds trust in an industry that can withstand pressure.
Every kilowatt-hour saved and every closed water loop contributes to the responsible use of energy and water. Lower energy consumption, reduced emissions, and the efficient use of resources help companies develop their production processes with a view to the future.
Customised service solutions for industry
Complex industrial projects require reliable partners. Our service team offers customised solutions for high operational reliability and efficient plant operation. With our local presence, predictive maintenance, and regional supply chains, we are on site exactly when you need us. We ensure a reliable supply of spare and wearing parts and we develop customised concepts to minimise downtime and keep your processes stable.
Wilo-Energy Audit
Identify untapped energy saving potential and develop customised solutions for sustainable efficiency.
FAQ | Frequently asked questions about solutions in industry
Which pump applications does Wilo cover in industry?
How quickly are spare parts and service available?
How does Wilo help to save energy and costs?
Wilo offers highly efficient pump technology with IE4/IE5 motors and intelligent speed control. This allows energy consumption to be significantly reduced compared to older systems. Supplemented by digital analysis tools such as the Wilo-Monitor and life cycle cost calculations, potential savings are made transparent. Operating costs can be reduced in the long term, and budgets eased.
How do Wilo solutions ensure smooth operation?
How does Wilo support companies with energy efficiency and ESG requirements?
Repeated EcoVadis certification confirms Wilo’s commitment to responsible corporate conduct. We bring this expertise to our collaborations with customers. Wilo supports companies in meeting ESG reporting obligations and helps reduce energy consumption and energy-related CO₂ emissions through energy-efficient pump systems and digital analysis tools. Furthermore, Wilo is committed to the circular economy through a dedicated pump recycling program and assists companies with the proper return of decommissioned pumps. Wilo also helps identify suitable funding opportunities and provides the necessary documentation.
How does collaboration with Wilo work?
Can existing systems be retrofitted with Wilo technology?
Optimise your energy efficiency and operational reliability now!
Contact our team of industry experts and find out how Wilo solutions can help you lower operating costs, reduce CO₂ emissions, and enhance the reliability of your systems.