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Stratos GIGA 65/5-69/22-R1-S1 | Wilo

Stratos GIGA 65/5-69/22-R1-S1

Article number: 2221805
Technical data
Hydraulic data
Minimum efficiency index (MEI) ≥0.4
Maximum operating pressure PN 16 bar
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 40 °C
Drive
Mains connection 3~400 V, 50/60 Hz
Number of poles 2
Motor efficiency class IE5
Power consumption P1 max 21.90 kW
Rated power P2 22 kW
Max current Imax 33.6 A
Emitted interference EN 61800-3
Interference resistance EN 61800-3
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron
Shaft Stainless steel
Shaft seal Q1Q1X4GG
Lantern 5.1301/EN-GJL-250 KTL-coated
Approved liquids (other liquids upon request)
Heating water (as per VDI 2035) yes
Heat carrier oil Special version at additional charge
Cooling and cold water circulation systems yes
Water-glycol mixtures (at 20 – 40 vol. % glycol and fluid temperature ≤ 40 °C) yes
Installation dimensions
Port-to-port length L0 475 mm
Pipe connection on the suction side DNs DN 65
Pipe connection on the discharge side DNd DN 65

Stratos GIGA 65/5-69/22-R1-S1

L1, L2, L3: Mains connection: 3~380 V - 3~480 V (±10 %), 50/60 Hz
PE: Protective conductor connection
DDG: Connection for differential pressure sensor
In1 (1): Actual value input 0 - 10 V/0 - 20 mA; 2 - 10 V/4 - 20 mA
GND (2): Ground connection for In1 and In2
+ 24 V (3): DC voltage output for an external consumer/sensor. Max load 60 mA
In2: Setpoint input 0 - 10 V/0 - 20 mA; 2 - 10 V/4 - 20 mA
MP: Multi-pump, interface for dual pump management
Ext. off: “Overriding Off” control input
The pump can be switched on or off via an external, potential-free contact (24 V DC/10 mA).
SBM:* Potential-free collective run signal (changeover contact according to VDI 3814)
SSM:* Potential-free collective fault signal (changeover contact according to VDI 3814)
AUX: External pump cycling (only with double pump operation). Pump cycling can be performed using an external, potential-free contact (24 V DC/10 mA)
DIP switch: 1: Switchover between operation (O) and service mode (S)
2: Activate/deactivate the menu for access disable
Optional: IF-Module for connection to building automation
* Load capacity of contacts for SBM and SSM:
min.: 12 V DC/10 mA
max.: 250 V AC/1 A
Product data
Brand Wilo
Product description Stratos GIGA 65/5-69/22-R1-S1
Article number 2221805
EAN number 4062679252445
Colour Green/black/silver
Minimum order quantity 1
Date of sales availability 2023-06-30
Packaging
Packaging type Euro pallet
Packaging property Transport packaging
Pieces per pallet 1
Number per layer 1
Dimension, weight
Length with packaging 1200 mm
Length L 882 mm
Height with packaging 1200 mm
Height H 649 mm
Width with packaging 800 mm
Width W 411 mm
Gross weight, approx. m 215 kg
Net weight, approx. m 167 kg
Tender text

High-efficiency in-line pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA has been predominantly designed for pumping heating water (acc. to VDI 2035), chilled water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.

Design:

  • Single-stage low-pressure centrifugal pump
  • Spiral housing in in-line design (suction and discharge ports with the same flanges in one line), flanges PN 16 – drilled acc. to EN 1092-2
  • Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
  • Pump housing and motor flange with cataphoretic coating as standard.
  • Mechanical seal S1 recommended for water-glycol mixtures with glycol proportions up to max. 50% by volume and a fluid temperature of -20 °C up to max. +90 °C to +110 °C and also if the water-glycol mixture contains oil.
  • Connection voltages: 3~380 V ±10% 50/60 Hz; 3~400 V ±10% 50/60 Hz; 3~440 V ±10% 50/60 Hz

Accessories:

  • Mounting brackets for fixing to the foundation
  • IR-Stick
  • IF module PLR
  • IF module LON
  • IF module Modbus
  • IF module BACnet
  • IF module CAN
  • Control systems VR-HVAC/CCe-HVAC/SCe-HVAC
  • Differential pressure sensor (DDG) sets 0-10 V for pumps in version ...-R1

Standard equipment:

  • One-button manual operation level for:
    • Pump On/Off
    • Setpoint and speed adjustment
    • Selecting the control mode: Δp-c (constant differential pressure), Δp-v (variable differential pressure), PID controller, n-constant (constant speed)
    • Selection of operating mode in dual-pump operation (main/standby operation, parallel operation)
    • Configuration of operating parameters
    • Fault acknowledgement
  • Pump display for indication of:
    • Control mode
    • Setpoint (e.g. differential pressure or speed)
    • Error and warning messages
    • Actual values (e.g. power consumption, actual value of the sensor)
    • Operating data (e.g. operating hours, energy consumption)
    • Status data (e.g. status of SSM and SBM relay)
    • Device data (e.g. pump name)
    • Operating mode (only for dual-pump operation: main/standby operation, parallel operation)
    • Status of the pressure values correction

Additional functions:

  • Interfaces: Control input “Overriding Off”, “External pump cycling” (effective only in dual-pump operation), analogue input 0–10 V, 2–10 V, 0–20 mA, 4–20 mA for constant speed (DDC) or for remote setpoint adjustment, analogue input 0–10 V, 2–10 V, 0–20 mA, 4–20 mA for actual value signal of the pressure sensor, infrared interface for wireless communication with the operating and service device Wilo-IR-Stick, slot for Wilo IF modules for connecting to the building automation, configurable, potential-free fault and operating/ready message, interface for dual-pump communication
  • Three-phase AC motor with frequency converter
  • Integrated dual-pump management
  • Adjustable time interval for pump cycling (in dual-pump operation)
  • Integrated full motor protection
  • Different operating modes for heating (HV) or air-conditioning (AC) applications
  • Access disable
  • Different operation levels: Standard/Service operating modes for heating (HV) or air conditioning (AC) applications
  • Access disable
  • Different operation levels: Standard/service
Operating Data
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 40 °C
Maximum operating pressure PN 16 bar
Minimum efficiency index (MEI) ≥0.4
Drive
Mains connection 3~400 V, 50/60 Hz
Motor efficiency class IE5
Power consumption P1 max 21900 W
Rated power P2 22 kW
Max current Imax 33.6 A
Max. speed nmax 2980 1/min
Emitted interference EN 61800-3
Interference resistance EN 61800-3
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron
Shaft Stainless steel
Shaft seal Q1Q1X4GG
Lantern 5.1301/EN-GJL-250 KTL-coated
Installation dimensions
Pipe connection on the suction side DNs DN 65
Pipe connection on the discharge side DNd DN 65
Port-to-port length L0 475 mm
Ordering information
Brand Wilo
Product description Stratos GIGA 65/5-69/22-R1-S1
Net weight, approx. m 167 kg
Article number 2221805
Documents

Installation and operating instructions

Wilo-Stratos GIGA, Wilo-Stratos GIGA-D, Wilo-Stratos GIGA B

Article Number 2234260
Edition 2024-02
Number of pages 88
Language en
PDF (12 MB)

Group Statement

Group Statement REACH

Edition 2021-05
Number of pages 5
Language language neutral
PDF (327 KB)
BIM/CAD
Accessory

Continuous, infinitely variable control, differential pressure-sensitive CCe-HVAC system (29)

Continuous, infinitely variable control, temperature-dependent CCe-HVAC system (22)

Continuous, infinitely variable control, differential pressure-sensitive SCe-HVAC system (23)

Continuous, infinitely variable control, temperature-dependent SCe-HVAC system (14)

Pipe installation, adapter fitting (8)

Wall fixation/installation on a base (1)

Pump control/accessories (25)

Pump control/Comfort control system (4)

Pump control/Smart control system (4)

Pump control/interface module (6)

Differential pressure detection (9)

Operating/service units (1)

Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Wilo-Live Assistant
Wilo-Live Assistant Service
    
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The Wilo-Live Assistant is a technical advisor at your side during pump service. By using the Wilo-Live Assistant, our expert advisers can support you in the boiler or equipment room via video transmission – live and in real time. You use your smartphone to show the installation set-up, while the Wilo expert follows everything on their screen. They can see the components as well as other details and can thus determine where the fault or breakdown originates. We prevent downtime and ensure operational reliability of your pumps and systems!

The Wilo-Live Assistant includes:

  • Interactive live support via video chat
  • Direct contact with an expert
  • Just-in-time solution to ensure maximum operational reliability of your pumps and systems
Supervision
Supervision Glanded pumps
    
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Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

  • Regular on-site visits ensure the quality of information and advice
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  • Status report with recommendations after the visit
  • Comprehensive support from a Wilo expert
Commissioning
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For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of system(s) according to checklist
  • Parameterisation and setting of switchgear
  • Testing and adaptation of initial compressing of pressure tanks (filling up to 80 litres incl.)
  • Functional check of fitted system(s)
  • Practice-oriented operation instruction
  • Wilo commissioning protocol

The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

Maintenance
Maintenance BASIC Glanded pumps
    
2219531

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance COMFORT Glanded pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during normal service hours)

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance PREMIUM Glanded pumps
    
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In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Checking the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during and outside normal service hours)
  • Software updates
  • Includes wearing parts

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

More suitable services

Service packages
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The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package L includes:

  • Installation check
  • Supervision
  • Commissioning
  • Maintenance
  • Energy Solutions
  • WiloCare Premium
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Repairs
  • Extended Warranty
Service Package M Glanded pumps
    
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The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package M includes:

  • Installation check
  • Supervision
  • Commissioning
  • Maintenance
  • WiloCare Comfort
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Energy Solutions
  • Repairs
  • Extended Warranty
Service Package S Glanded pumps
    
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The Wilo service offers predefined service packages in three sizes to make it easier to combine individual services.

The Wilo-Service package S includes:

  • Installation check
  • Commissioning
  • Maintenance
  • WiloCare Basic
  • Wilo-Live Assistant

Optional add-on services:

  • System Optimisation
  • Energy Solutions
  • Supervision
  • Repairs
  • Extended Warranty
Extended Warranty
Extended Warranty Glanded pumps
    
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In combination of a new pump or system Wilo offers an extended warranty of up to five years in combination with commissioning and maintenance by the Wilo Service.

Extended warranty includes:

  • Full protection and predictable cost security
  • Regular maintenance work by the Wilo Service
Installation
Installation Glanded pumps
    
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The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety.

Installation includes:

  • Professional inspection
  • Provision of components/materials from Wilo and third-party suppliers
  • Installation of pipelines and electronics
  • Test runs
System Optimisation
System Optimisation Glanded pumps
    
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The Wilo Service offers proactive system optimisation by optimising settings and doing minor adjustments to ensure operational reliability. System Optimisation includes among others:

  • Overhaul of pumps/systems to restore full performance
  • Addition of new technologies or functions in older systems to save on capital expenditures (retrofitting)
Energy Solutions
Energy Solutions Glanded pumps
    
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Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:

  • Detailed assessment of the life cycle costs (LCC analysis)
  • Energy audit including information about energy saving potential
  • Proactive recommendation of replacement options
  • Improving the environmental performance of your system
  • Support in the changeover to Wilo high-efficiency pumps
Repair
Repair Glanded pumps
    
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Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

Repair includes:

  • Verification and elimination of error causes by experienced Wilo experts
  • Non-binding estimate for repairs
  • Electric-hydraulic test run to ensure correct data regarding functionality, quality and performance of the pump or system
  • Coating of various pump or system components for an optimised efficiency factor
  • Use of genuine spare parts only
  • Documentation of the repair in the service report