Wilo-Yonos GIGA2.0-I

High energy efficiency in-line pump with IE5 motor (0.37 – 7.5 kW) or IE4 motor (11 – 22 kW) and electronic power adjustment in glanded pump design. Version as single-stage low-pressure centrifugal pump with flange connection and mechanical seal.

The pumping of heating water (in accordance with VDI 2035), chilled water and water-glycol mixtures without abrasive substances in heating, chilled water and cooling systems.

Control modes:

• Δp-v for variable differential pressure
• Δp-c for constant differential pressure
• Constant speed
• User-defined PID control

Manual settings:

• Setting the control mode
• Setting the related operating parameters
• Parameterising the analogue inputs
• Parameterising the digital input
• Parameterising the relay outputs
• Dual-pump function (for 2 single pumps, which should be operated as a two-pump system)
• Key lock for disabling the settings
• Function for resetting to factory setting

Automatic functions:

• Power adjustment according to requirements for energy-efficient operation depending on the control mode
• Automatic troubleshooting routines
• Integrated full motor protection

External control inputs and outputs and their functions

• 1 x analogue input:
  • Signal types: 0 ... 10 V, 2 ... 10 V, 0 ... 20 mA, 4 ... 20 mA
  • Application: only sensor value from differential pressure sensor (installed serially on the pump as standard)
• 1 x analogue input:
  • Signal types: 0 ... 10 V, 2 ... 10 V, 0 ... 20 mA, 4 ... 20 mA
  • Application: only external setpoint sensor
• 1 x digital input:
  • Control input for “External OFF” function
• 2x relay output:
  • Collective fault signal SSM (potential-free changeover contact)
  • Collective run signal SBM (potential-free changeover contact)
• Wilo Net
  • For dual-pump management of 2 single pumps

Signal and display functions

• Display status of "Operation display":
  • Current control mode
  • Setpoint
  • Actual delivery head
  • Actual speed
  • Actual volume flow
  • Electrical power consumption
• Status display LED: Faultless operation (green LED), pump communication (blue LED)
• Display status of "Display fault" (display red):
  • Error codes
• Display status of "Display warning" (display yellow):
  • Warning codes
• Display status of "Process indicator" (display blue):
• Display status of "Building automation (BA) communication" (display blue):
• Summary of the active building automation (BA) parameters (baud rate, address, etc.)
• Collective fault signal SSM (potential-free changeover contact)
• Collective run signal SBM (potential-free changeover contact)

Data exchange

• Possible with accessories of corresponding Wilo-CIF modules:
  • Serial digital Modbus RTU interface for connection to building automation (BA) via RS485 bus system
  • Serial digital BACnet MS/TP interface for connection to building automation (BA) via RS485 bus system
  • Serial digital interface for Ethernet Multiprotocol Modbus TCP, BACnet/IP for connection to building automation (BA) via RJ45 bus system
  • Serial digital LON interface for connection to building automation (BA) via LONWorks bus system
  • Serial digital PLR interface for connection to BA via company-specific coupling module
  • Serial digital CANopen interface for connection to BA via company-specific coupling module

Dual-pump management (twin-head pump or 2 x single pumps in Y-piece)

• Main/standby operation (time-dependent pump alternation)
• Main/standby operation (automatic fault-actuated switchover)
• Parallel operation (efficiency-optimised peak load cut-in and out)

Equipment

• Pump hydraulics with minimum efficiency index MEI ≥ 0.4
• EC motor (0.37 – 7.5 kW) of efficiency class IE5 / AC motor (11 – 22 kW) of efficiency class IE4 in accordance with IEC 60034-30-2
• Flange PN 16 – according to EN 1092-2
• Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
• Standard condensate drainage holes in the lantern and in the motor housing (closed upon delivery)
• Air vent valve on the lantern
• Rotatable colour graphics display (2 inch) with green button and one key
• Six cable inlets for connecting the power supply and the binary and analogue inputs (two cable entries factory-fitted with threaded cable glands)
• Optionally usable CIF module slot

• Permissible temperature range of the fluid -20 °C to +120 °C or -20 °C to +140 °C (depending on the pump type)
• Ambient temperature: -30 °C to +50 °C (3~)
• Ambient temperature: 0 °C to +50 °C (1~)
• Mechanical seal for water pumping up to Tmax = +120 °C or +140 °C (depending on the pump type). A glycol admixture of 20% to 40% by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided for water-glycol mixtures with a glycol content of > 40% to max. 50% by volume and a fluid temperature of > +40 °C to max. +120 °C or other fluids that differ from water. When using water-glycol mixtures, the use of an S1 variant with a corresponding mechanical seal is generally recommended.
• Mains connection:
  • 3~440 V ±10%, 50/60 Hz, 3~400 V ±10%, 50/60 Hz, 3~380 V -5% +10%, 50/60 Hz
  • Version M-: 1~220 V … 240 V ±10 %, 50/60 Hz
• Compliance with electromagnetic compatibility without additional measures:
  • Interference emission for residential environment according to EN 61800-3:2018
  • Interference immunity for industrial environments according to EN 61800-3:2018
• IP55 rating
• Flange nominal diameter DN 32 to DN 200
• Max. operating pressure 16 bar up to +120 °C

• Pump housing and lantern: EN-GJL-250;
• Pump housing and lantern / motor flange with cataphoretic coating as standard
• Impeller (depending on type): PPO-GF30 or EN-GJL-200
• Shaft (depending on the type): 1.4057 or 1.4122
• Mechanical seal: AQ1EGG; other mechanical seals on request

• In-line pump with high energy efficiency ensured by motor with energy efficiency class IE5 (0.37 – 7.5 kW) or IE4 (11 – 22 kW) in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.4 and electronic power adjustment in glanded pump design.
• Single-stage low-pressure centrifugal pump with one-piece shaft (0.37 – 7.5 kW) in close-coupled design or split shaft (11 – 22 kW)
• Spiral housing in in-line design (suction and discharge ports with the same flanges in a line)
• Rotatable, graphic colour display (2 inches) with one button manual operation level
• Integrated motor protection

• Pump
• Installation and operating instructions and declaration of conformity

• Variant …-R1 without differential pressure sensor
• …-S1 variant with special mechanical seal
• …-L1 variant with bronze impeller
• …-L4 variant with stainless steel impeller

• 3 mounting brackets with fixation material for installation on a base
• Blind flanges for twin-head pump housing
• CIF module PLR
• CIF module LON
• CIF module BACnet MS/TP
• Modbus RTU CIF module
• CIF module CANopen
• CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
• Connection M12 RJ45 CIF Ethernet
• Differential pressure sensor DPS 2 … 10 V
• Differential pressure sensor DPS 4 ... 20 mA

• Permissible temperature range of the fluid -20 °C to +120 °C or -20 °C to +140 °C (depending on the pump type)
• Ambient temperature: -30 °C to +50 °C (3~)
• Ambient temperature: 0 °C to +50 °C (1~)
• Mechanical seal for water pumping up to Tmax = +120 °C or +140 °C (depending on the pump type). A glycol admixture of 20% to 40% by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided for water-glycol mixtures with a glycol content of > 40% to max. 50% by volume and a fluid temperature of > +40 °C to max. +120 °C or other fluids that differ from water. When using water-glycol mixtures, the use of an S1 variant with a corresponding mechanical seal is generally recommended.
• Mains connection:
  • 3~440 V ±10%, 50/60 Hz, 3~400 V ±10%, 50/60 Hz, 3~380 V -5% +10%, 50/60 Hz
  • Version M-: 1~220 V … 240 V ±10 %, 50/60 Hz
• Compliance with electromagnetic compatibility without additional measures:
  • Interference emission for residential environment according to EN 61800-3:2018
  • Interference immunity for industrial environments according to EN 61800-3:2018
• IP55 rating
• Flange nominal diameter DN 32 to DN 200
• Max. operating pressure 16 bar up to +120 °C

• Pump housing and lantern: EN-GJL-250;
• Pump housing and lantern / motor flange with cataphoretic coating as standard
• Impeller (depending on type): PPO-GF30 or EN-GJL-200
• Shaft (depending on the type): 1.4057 or 1.4122
• Mechanical seal: AQ1EGG; other mechanical seals on request

• In-line pump with high energy efficiency ensured by motor with energy efficiency class IE5 (0.37 – 7.5 kW) or IE4 (11 – 22 kW) in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.4 and electronic power adjustment in glanded pump design.
• Single-stage low-pressure centrifugal pump with one-piece shaft (0.37 – 7.5 kW) in close-coupled design or split shaft (11 – 22 kW)
• Spiral housing in in-line design (suction and discharge ports with the same flanges in a line)
• Rotatable, graphic colour display (2 inches) with one button manual operation level
• Integrated motor protection

• Pump
• Installation and operating instructions and declaration of conformity

• Variant …-R1 without differential pressure sensor
• …-S1 variant with special mechanical seal
• …-L1 variant with bronze impeller
• …-L4 variant with stainless steel impeller

• 3 mounting brackets with fixation material for installation on a base
• Blind flanges for twin-head pump housing
• CIF module PLR
• CIF module LON
• CIF module BACnet MS/TP
• Modbus RTU CIF module
• CIF module CANopen
• CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
• Connection M12 RJ45 CIF Ethernet
• Differential pressure sensor DPS 2 … 10 V
• Differential pressure sensor DPS 4 ... 20 mA