SiBoost2.0 Smart 2HELIX VE208
| Hydraulic data | |
|---|---|
| Max. operating pressure p | 16 bar |
| Pipe connection on the discharge side DNd | R 1½ |
| Pipe connection on the suction side DNs | R 1½ |
| Number of standby pumps | 1 |
| Number of operating pumps | 1 |
| Flow rate Q | 2 m³/h |
| Min. fluid temperature Tmin | 3 °C |
| Max. fluid temperature Tmax | 50 °C |
| Min. ambient temperature Tmin | 5 °C |
| Max. ambient temperature Tmax | 40 °C |
| Motor data (per motor) | |
|---|---|
| Mains connection | 3~380 V, 50/60 Hz |
| Voltage tolerance | 400/50:+/-10%, 380/60:+/-10%, 440/60:+/-10% |
| Insulation class | F |
| Protection class | IP55 |
| Rated power P2 | 1.1 kW |
| Rated current IN | 2 A |
| Motor efficiency 100% ηM 100% | 93.9 % |
| Materials | |
|---|---|
| Pump housing | Stainless steel |
| Impeller | Stainless steel |
| Shaft | Stainless steel |
| Mechanical seal | BQ1EGG |
| Gasket material | EPDM |
Wilo-SiBoost2 2 10
3~ 380 V...440 V, 50/60 Hz
| Product data | |
|---|---|
| Brand | Wilo |
| Product description | SiBoost2.0 Smart 2HELIX VE208 |
| Article number | 4257916 |
| EAN number | 4062679274768 |
| Colour | Green/black/silver |
| Minimum order quantity | 1 |
| Date of sales availability | 2023-10-27 |
| Packaging | |
|---|---|
| Packaging type | One-way pallet |
| Packaging property | Transport packaging |
| Pieces per pallet | 1 |
| Number per layer | 1 |
| Dimension, weight | |
|---|---|
| Length with packaging | 1100 mm |
| Length L | 850 mm |
| Height with packaging | 1250 mm |
| Height H | 1045 mm |
| Width with packaging | 1050 mm |
| Width W | 770 mm |
| Gross weight, approx. m | 156 kg |
| Net weight, approx. m | 120 kg |
Compact pressure-boosting system according to DIN 1988 and DIN EN 806, for direct or indirect connection. Consisting of non-self-priming, connected in parallel, vertically-mounted stainless steel high-pressure multistage centrifugal pumps in glanded versions, for which each pump is fitted with a frequency converter. Ready for connection with stainless steel pipework, mounted on a base frame, including control device with all necessary measurement and adjustment equipment.
- Fully automatic water distribution and boosting in residential, commercial and administrative buildings, hotels, hospitals, department stores and in the municipal water supply and industrial systems.
Pumping of
- Drinking water
- Process water
- Cooling water
- Firefighting water (apart from fire-fighting systems in accordance with DIN 14462 and with the approval of the local fire protection authorities) or other types of industrial water that do not corrode the materials either chemically or mechanically and do not contain abrasive or long-fibre constituents.
Special features/Product advantages
- Heavy-duty system that fulfils all the requirements of DIN 1988 (EN 806)
- WRAS/KTW/ACS approval of the pumps for all parts that come into contact with the fluid (EPDM version)
- Helix2.0 VE series high-efficiency pump hydraulics, combined with IE5 EC motor drives, with air-cooled integral frequency converters
- Pressure-variable (pv) control mode ensures optimum pump load adjustment and parallel synchronous speed control increases energy savings
- Disproportionately large frequency converter control range of 25 Hz up to a maximum of 60 Hz saves energy
- Integrated dry-running detection with automatic cut-out in event of low water via performance characteristics of the motor control electronics
- Bidirectional mechanical seals in the pumps for easy maintenance
- The flexible lantern design enables direct access to the mechanical seal
- Hydraulics of entire system are pressure-loss optimised
- Parts that come in contact with the fluid are corrosion-resistant
- SCe2.0 control device, maximum degree of control performance with colour graphics display, simple navigation with clear menu, and Green Button Technology for setting parameters to control electronic pumps with frequency converters
- Ready for integration into building automation with the SCe2.0 switchgear via standard-equipped Modbus TCP and BACnet IP (native), Modbus RTU and BACnet MS/TP via adapter from USB to RS485
- Factory testing and presetting to optimum working range
Equipment/function
- Helix2.0 VE2 to Helix2.0 VE52 series stainless steel high-pressure multistage centrifugal pump
- Base frame made of electrolytically galvanised steel, with height-adjustable vibration absorbers for insulation against structure-borne noise
On the discharge side:
- Shut-off valve at each pump
- Non-return valve at each pump
- Diaphragm pressure vessel 8 l, PN 16
- 2 pressure sensors 4 – 20 mA
- Pressure gauge
- Threaded cap or blind flange depending on the nominal diameter of the manifold
on the suction side:
- Shut-off valve at each pump
- 2 pressure sensors 4 – 20 mA
- Pressure gauge
- Threaded cap or blind flange depending on the nominal diameter of the manifold
Automatic pump control via fully electronic Smart Controller (SCe2.0) in a sheet metal enclosure, protection class IP54, consisting of an internal control voltage supply unit, microprocessor with Soft PLC, analogue and digital inputs and outputs, for control of electronic pumps with frequency converters.
A working area of 1 m around the system is recommended in order to facilitate the maintenance process.
Operation/display
- Colour graphics display to output operating data, controller parameters, operating statuses of the pumps, error messages and history memory
- Menu navigation with plain text display and visualisation
- Factory-preset parameters for easy commissioning/start
- Setting of operating parameters and acknowledgement of fault messages using rotary knob
- Lockable main switch
- Operation with/without standby pump selectable
- Elapsed time indicator for each pump and for the entire system
- Switching cycle counter for each pump and for the entire system
- Fault memory for the last 13 faults
Control
- Fully automatic control for 2 – 4 frequency-controlled pumps by means of setpoint/actual value comparison
- Setpoint switchover: Second setpoint can be activated by contact
- Automatic, load-sensitive cut-in of 1 to n peak-load pump(s) depending on the control variable “pressure constant” p-c or “pressure variable” p-v
- Several user levels with different rights and menu scope
- Operating mode of the pumps freely selectable (manual, off, automatic)
- Automatic, configurable pump cycling
- Standard setting: Impulse - The base-load pump is cycled at each new demand, regardless of operating hours
- Alternative: Pump cycling of the base-load pump after the specified operating hours
- Automatic, configurable pump test run (pump kick)
- Can be activated/deactivated
- Time between two pump test runs is freely programmable
- Disabling times can be programmed as desired
- Speed can be adjusted as desired
Monitoring
- Actual value of the system is output via a 0 – 10 volt analogue signal for external measurement/display applications, 10 volt depending on the sensor range value
- 4 – 20 mA sensor signal (wire break monitoring of the sensor cable) for control variable actual value
- The pump mains power feed is protected via the circuit breaker
- Automatic switchover to standby pump in the event of an operating pump fault
- Monitoring of maximum and minimum system values with adjustable time delays and limits
- Zero-flow test for switching off the system when no water is being drawn off (adjustable parameters)
- Pipe filling function for filling empty pipes (initial filling of the consumer network)
- Protection against low water level integrated
- Automatic shutdown of pumps if fault occurs or operation at preset emergency operation speed
Interfaces
- Potential-free contacts for SBM/SSM collective run and collective fault signals
- Logic reversal can be applied to SBM and SSM
- Contacts for external On/Off, low water and second setpoint
- External On/Off via contact for deactivation of the system's automatic mode
Optional accessories (factory fit or retrofitting after technical checks)
- Individual operation/fault message
- Signal converter for 0/2 – 10 V to 0/4 – 20 mA
- Pressure switch for protection against low water level
Optional accessories (provided by the customer)
- Pressure switch for redundant protection against low water level
Recommended accessories (to be ordered separately)
- Flexible connection pipes or compensators
- Diaphragm pressure vessel on the suction or end pressure side according to the conditions or requirements
Bus systems (optional)
- Modbus RTU, BACnet MSTP
Standards followed
- Specifications for drinking water installations (TRWI) DIN 1988 (EN 806)
- Diaphragm pressure vessel/diaphragm expansion tank DIN 4807
- Electronic equipment for use in power installations EN 50178
- Electrical equipment of machines EN 60204-1
- Safety of household and similar electrical appliances EN 60335-1
- Low-voltage switchgear and controlgear assemblies EN 60439-1/61439-1
- Electromagnetic compatibility (EMC) – Interference emission for residential, commercial and light-industrial environments (EN 61000-6-3)
| Operating Data | |
|---|---|
| Number of pumps | 2 |
| Fluid temperature T | 3 °C |
| Ambient temperature T | 5 °C |
| Maximum operating pressure PN | 16 bar |
| Maximum inlet pressure p inl | 10 bar |
| Motor data (per motor) | |
|---|---|
| Mains connection |
|
| Rated power P2 | 1.1 kW |
| Rated current IN | 2 A |
| Motor efficiency class | IE5 |
| Insulation class | F |
| Protection class motor | IP55 |
| Protection class switchgear | IP54 |
| Materials | |
|---|---|
| Pump housing | Stainless steel |
| Impeller | Stainless steel |
| Shaft | Stainless steel |
| Shaft seal | BQ1EGG |
| Gasket material | EPDM |
| Pipework material | Stainless steel |
| Installation dimensions | |
|---|---|
| Pipe connection on the suction side DNs | R 1½ |
| Pipe connection on the discharge side DNd | R 1½ |
| Ordering information | |
|---|---|
| Brand | Wilo |
| Product description | SiBoost2.0 Smart 2HELIX VE208 |
| Net weight, approx. m | 120 kg |
| Article number | 4257916 |
Group Statement
Group Statement REACH
| Edition | 2021-05 |
| Number of pages | 5 |
| Language | language neutral |
PDF (327 KB)Direct connection multi-pumps controlled (7) | |||
The flexible connecting line ensures that the pipes of the pressure boosting system are connected stress-free to the supply line. | |||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R ¾ | 2531893 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R 1 | 2531894 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R 1¼ | 2531895 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R 1½ | 2531896 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Indirect connection multi-pumps controlled (8) | |||
The flexible connecting line ensures that the pipes of the pressure boosting system are connected stress-free to the supply line. | |||
For replenishment in open break tanks. | |||
Float valve G 1¼ | 2521896 | ||
For replenishment in open break tanks. | |||
Float valve G 1¼ slowflow | 2546137 | ||
For replenishment in open break tanks. - Incl. twist guard, aerator, reinforced ball mounting | |||
Float valve G 1½ | 2521897 | ||
For replenishment in open break tanks. | |||
Float valve G 1½ slowflow | 2546138 | ||
For replenishment in open break tanks. - Incl. twist guard, aerator, reinforced ball mounting | |||
Float valve G 2 | 2515550 | ||
For replenishment in open break tanks. | |||
For replenishment in open break tanks. - Incl. twist guard, aerator, reinforced ball mounting | |||
On-site tank (4) | |||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
Float switch WA65 with 20 m cable | 2004431 | ||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
Float switch WA65 with 30 m cable | 2004432 | ||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
Break tank/accessories (7) | |||
For replenishment in open break tanks. | |||
Float valve G 1¼ | 2521896 | ||
For replenishment in open break tanks. | |||
Float valve G 1¼ slowflow | 2546137 | ||
For replenishment in open break tanks. - Incl. twist guard, aerator, reinforced ball mounting | |||
Float valve G 1½ | 2521897 | ||
For replenishment in open break tanks. | |||
Float valve G 1½ slowflow | 2546138 | ||
For replenishment in open break tanks. - Incl. twist guard, aerator, reinforced ball mounting | |||
Float valve G 2 | 2515550 | ||
For replenishment in open break tanks. | |||
For replenishment in open break tanks. - Incl. twist guard, aerator, reinforced ball mounting | |||
Installation (2) | |||
Pipe installation (1) | |||
The flexible connecting line ensures that the pipes of the pressure boosting system are connected stress-free to the supply line. | |||
Pressure control (6) | |||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R ¾ | 2531893 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R 1 | 2531894 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R 1¼ | 2531895 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer R 1½ | 2531896 | ||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pressure reducer for the prevention of pressure damage and for reducing water consumption. In addition, irritating flow noise is minimised due to p = const. control. Version
| |||
Pump control/accessories (1) | |||
BACnet MSTP For connecting Wilo-SiBoostSmart2.0 systems with BACnet-MSTP networks. The SC2.0-OPTION BACnet-MSTP communication module is a hardware extension for integrating an SC(e)2.0 system as a participant in the existing BACnet building automation. The connection of the BACnet-MSTP module to the RS485 bus takes place via twisted-pair cabling. BACnet (Building Automation and Control Networks) ensures interoperability between devices from different manufacturers. With BACnet-MSTP, different parameters can be read and written, e.g. switchgear data, pump status and modes, actual values, setpoints, the current speed of the pump, measured temperatures (HVAC only), operating hours, switching cycles, etc. Subsequent installation of the BACnet-MSTP function in the switchgear is possible. The version by Wilo customer service is recommended. Modbus RTU: For connecting Wilo-SiBoostSmart2.0 systems with Modbus RTU networks. The SC2.0-OPTION Modbus RTU communication module is a hardware extension for integrating an SC(e)2.0 system as a participant in the existing Modbus RTU building automation. The connection of the Modbus RTU module to the RS485 bus takes place via twisted-pair cabling. Modbus RTU warrants interoperability between devices from different manufacturers. With Modbus RTU, different parameters can be read and written, e.g. switchgear data, pump status and modes, actual values, setpoints, the current speed of the pump, measured temperatures (HVAC only), operating hours, switching cycles, etc. Subsequent installation of the Modbus RTU function in the switchgear is possible. The version by Wilo customer service is recommended. Scope of delivery:
| |||
Level control (6) | |||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
Float switch WA65 with 10 m cable | 503211893 | ||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
Float switch WA65 with 20 m cable | 2004431 | ||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
Float switch WA65 with 30 m cable | 2004432 | ||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
Float switch WA KR1 S with 5 m cable | 6082806 | ||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
As a signal transmitter for the system switching, depending on the level of an open container or a cistern. Switching points: up ON / down OFF | |||
With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.
Recommended services | |||
 Maintenance | Maintenance BASIC Booster Set 1-2 pumps | 2160453 | |
In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections, maintenance and repair carried out by WILO SE’s own customer service. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:
WILO SE schedules and organises initial maintenance and repairs. Further customised maintenance and repair services are possible after the first maintenance and repairs are conducted. | |||
Maintenance COMFORT Booster Set 1-2 pumps | 2160468 | ||
In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections, maintenance and repair carried out by WILO SE’s own customer service. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:
WILO SE schedules and organises initial maintenance and repairs. Further customised maintenance and repair services are possible after the first maintenance and repairs are conducted. The quoted price refers to the initial maintenance and repair offered. -NET- | |||
Maintenance PREMIUM Booster Set 1-2 pumps | 2160483 | ||
In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:
Scheduling and organisation are performed by WILO SE. Other individual maintenance offers are possible on request. | |||
 Commissioning | Commissioning Booster Set 1-2 pumps | 2216414 | |
For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:
The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included. -NET- | |||
More suitable services | |||
 Extended Warranty | Extended Warranty Booster Set 1-2 pumps | 2216416 | |
In combination of a new pump or system Wilo offers an extended warranty of up to five years in combination with commissioning and maintenance by the Wilo Service. Extended warranty includes:
| |||
 Supervision | Supervision Booster Set 1-2 pumps | 2216412 | |
Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project. Supervision includes:
| |||
 Installation | Installation Booster Set 1-2 pumps | 2216413 | |
The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety. Installation includes:
| |||
 System Optimisation | System Optimisation Booster Set 1-2 pump | 2216410 | |
The Wilo Service offers proactive system optimisation by optimising settings and doing minor adjustments to ensure operational reliability. System Optimisation includes among others:
| |||
 Energy Solutions | Energy Solutions Booster Set 1-2 pumps | 2216411 | |
Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:
| |||
 Repair | Repair Booster Set 1-2 pumps | 2216417 | |
Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system. Repair includes:
| |||