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Atmos GIGA-I 100/400-45/4-P6 | Wilo

Atmos GIGA-I 100/400-45/4-P6

Article number: 2220402
Technical data
Hydraulic data
Minimum efficiency index (MEI) ≥0.4
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Max. ambient temperature Tmax 40 °C
Maximum operating pressure PN 16 bar
Note on dimensioning 16 bar to 120 °C, 13 bar to 140 °C
Motor data
Mains connection 3~400 V, 50 Hz
Number of poles 4
Voltage tolerance ±10 %
Motor efficiency class IE3
Rated power P2 45 kW
Rated current IN 83.1 A
Rated speed n 1450 1/min
Power factor cos φ100 0.83
Motor efficiency 50% ηM 50% 91.6 %
Motor efficiency 75% ηM 75% 93.1 %
Motor efficiency 100% ηM 100% 93.7 %
Insulation class F
Protection class motor IP55
Motor protection PTC integrated
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron EN-GJL-200
Shaft Stainless steel
Mechanical seal AQ1EGG
Lantern 5.1301/EN-GJL-250 KTL-coated
Installation dimensions
Pipe connection on the suction side DNs DN 100
Pipe connection on the discharge side DNd DN 100
Port-to-port length L0 760 mm

Atmos GIGA-I 100/400-45/4-P6

∆: Connection diagram delta connection

Y: Connection diagram star connection

Motor protection switch required on-site. Check the direction of rotation! To change the direction of rotation, exchange any two phases.

P2≤ 3 kW 3~400 V Y
  3~230 V ∆
P2≥ 4 kW 3~690 V Y
  3~400 V ∆

After removing the bridges, Y-∆ start is possible.

Product data
Brand Wilo
Product description Atmos GIGA-I 100/400-45/4-P6
Article number 2220402
EAN number 4062679235011
Colour Green
Minimum order quantity 1
Date of sales availability 2022-07-01
Packaging
Packaging type One-way pallet
Packaging property Transport packaging
Pieces per pallet 1
Number per layer 1
Dimension, weight
Length with packaging 1600 mm
Length L 1375 mm
Height with packaging 918 mm
Height H 760 mm
Width with packaging 800 mm
Width W 572 mm
Gross weight, approx. m 699 kg
Net weight, approx. m 662 kg
Tender text

Single-stage glanded centrifugal pump with in-line design for pipe installation or installation on a base. Low-oscillation and low-noise monobloc design with lantern and rigidly connected standard flange motor. With forced-flow circulation, bidirectional bellows mechanical seal and cavitation-reducing impeller. From kW 37 with a cartridge mechanical seal in the back pull-out system for mechanical seal replacement without dismantling the motor. Flange with R 1/8 pressure measuring connections.

All grey cast iron components are cataphoretic-coated.

Pumps with motors ≥ 5.5 kW are equipped as standard with a PTC thermistor sensor for motor protection.

The motor terminal box ≤ 7.5 kW can be made of metal or plastic. If a metal terminal box is absolutely necessary, please order the appropriate special variant. The motor terminal boxes > 7.5 kW are always made of metal.

  • Mechanical seal for pumping water up to Tmax = +140 °C. Up to T ≤ +40 °C, a glycol admixture of 20 % to 40 % by volume is permissible. An alternative mechanical seal must be provided for water-glycol mixtures with a glycol content of > 40% to max. 50% by volume and a fluid temperature of > +40 °C to max. +120 °C or other fluids that differ from water. When using water-glycol mixtures, the use of an S1 variant with a corresponding mechanical seal is generally recommended.
Operating Data
Min. fluid temperature Tmin -20 °C
Max. fluid temperature Tmax 140 °C
Min. ambient temperature Tmin 0 °C
Max. ambient temperature Tmax 40 °C
Maximum operating pressure PN 16 bar
Note on dimensioning 16 bar to 120 °C, 13 bar to 140 °C
Minimum efficiency index (MEI) ≥0.4
Motor data
Motor efficiency class IE3
Mains connection 3~400 V, 50 Hz
Voltage tolerance ±10 %
Rated power P2 45000 W
Rated speed n 1450 1/min
Rated current IN 83.1 A
Power factor cos φ100 0.83
Motor efficiency 50% ηM 50% 91.6 %
Motor efficiency 75% ηM 75% 93.1 %
Motor efficiency 100% ηM 100% 93.7 %
Insulation class F
Protection class IP55
Materials
Pump housing 5.1301/EN-GJL-250 KTL-coated
Impeller Grey cast iron
Shaft Stainless steel
Shaft seal AQ1EGG
Lantern 5.1301/EN-GJL-250 KTL-coated
Installation dimensions
Pipe connection on the suction side DNs DN 100
Pipe connection on the discharge side DNd DN 100
Ordering information
Brand Wilo
Product description Atmos GIGA-I 100/400-45/4-P6
Net weight, approx. m 662 kg
Article number 2220402
Documents

Installation and operating instructions

Wilo-Atmos GIGA-I/-D/-B

Article Number 2231993
Edition 2023-08
Number of pages 80
Language en, zh
PDF (7 MB)

Wilo-Atmos GIGA-I/-D/-B

Article Number 2231893
Edition 2023-08
Number of pages 156
Language de, en, fr, nl
PDF (8 MB)

Group Statement

Group Statement REACH

Edition 2021-05
Number of pages 5
Language language neutral
PDF (327 KB)
BIM/CAD
Accessory

Continuous, infinitely variable control, differential pressure-sensitive CC-HVAC system (27)

Continuous, infinitely variable control, temperature-dependent CC-HVAC system (23)

Pipe installation, adapter fitting (3)

Wall fixation/installation on a base (1)

Pump control (19)

Pump control/accessories (32)

Pump control/Comfort control system (4)

Differential pressure detection (5)

Motor protection (2)

Services

With Wilo as your partner, you can not only be sure of choosing high-quality product solutions, but also of benefiting from a comprehensive, worry-free package of well thought-out services. We collaborate to develop a service concept tailored to your individual needs; with our expertise and personal consultancy, we make sure that the operation of your systems is as energy-efficient, reliable and economical as possible. All the while our competent Wilo service technicians are ready to assist you with fast, reliable and on-time support.

Read more

Recommended services

Supervision
Supervision Glanded pumps
    
2219321

Wilo supports during the concept phase to ensure quality work and cost efficiency. Our competent and qualified Wilo Service will support you with recommendations and technical advice throughout the entire project.

Supervision includes:

  • Regular on-site visits ensure the quality of information and advice
  • Technical consultancy, also available on site
  • Status report with recommendations after the visit
  • Comprehensive support from a Wilo expert
Commissioning
Commissioning Glanded pumps
    
2219391

For perfect functioning of the pump(s) / system(s), it is recommended to have the commissioning carried out by the works' own WILO SE Customer Service Department. Optimum setting and efficient operation of the system are ensured as a result. Commissioning is comprised of the following points:

  • Commissioning of system(s) according to checklist
  • Parameterisation and setting of switchgear
  • Testing and adaptation of initial compressing of pressure tanks (filling up to 80 litres incl.)
  • Functional check of fitted system(s)
  • Practice-oriented operation instruction
  • Wilo commissioning protocol

The price for commissioning only applies to system(s) which have been installed in accordance with the installation and operating instructions and state-of-the-art technology. No costs for any materials which may be required are included.

Maintenance
Maintenance BASIC Glanded pumps
    
2219531

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance COMFORT Glanded pumps
    
2219493

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Review and, if necessary, adjustment of the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during normal service hours)

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

Maintenance PREMIUM Glanded pumps
    
2219546

In order to ensure and guarantee operational reliability of the pumps/systems, it is recommended to have regular and DIN-compliant inspections and maintenance carried out by the works' own WILO SE Customer Service Department. The tasks are carried out in accordance with DIN 31051 / DIN EN 13306. The tasks comprise the following points:

  • Visual inspection of the pumps/systems
  • Mechanical check
  • Electrical check
  • Testing and possible filling of pressure vessels that may be on hand
  • Checking the system parameters
  • Creating a maintenance protocol
  • Consumable materials are included in the contract price
  • Elimination of payroll and travel expenses for deployments between maintenance intervals (during and outside normal service hours)
  • Software updates
  • Includes wearing parts

Scheduling and organisation is performed by WILO. Other individual maintenance offers are possible on request.

More suitable services

Extended Warranty
Extended Warranty Glanded pumps
    
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In combination of a new pump or system Wilo offers an extended warranty of up to five years in combination with commissioning and maintenance by the Wilo Service.

Extended warranty includes:

  • Full protection and predictable cost security
  • Regular maintenance work by the Wilo Service
Installation
Installation Glanded pumps
    
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The Wilo service offers installation of our pumps or pumping systems. We offer an end-to-end process from gathering information on site to installing our product in the overall plant. An optimal installation set-up and the interaction of various individual factors lay the foundation for long-term operational safety.

Installation includes:

  • Professional inspection
  • Provision of components/materials from Wilo and third-party suppliers
  • Installation of pipelines and electronics
  • Test runs
System Optimisation
System Optimisation Glanded pumps
    
2219251

The Wilo Service offers proactive system optimisation by optimising settings and doing minor adjustments to ensure operational reliability. System Optimisation includes among others:

  • Overhaul of pumps/systems to restore full performance
  • Addition of new technologies or functions in older systems to save on capital expenditures (retrofitting)
Energy Solutions
Energy Solutions Glanded pumps
    
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Wilo Service offers a proactive support to point out possible energy savings. Our service creates an overview of all installed assets to show how the energy consumption of pumps or systems can be reduced. We offer targeted consultancy and analysis, including the involvement of subsidies as well as comprehensive support around the changeover to high-efficiency technologies. Wilo-Energy solution includes:

  • Detailed assessment of the life cycle costs (LCC analysis)
  • Energy audit including information about energy saving potential
  • Proactive recommendation of replacement options
  • Improving the environmental performance of your system
  • Support in the changeover to Wilo high-efficiency pumps
Repair
Repair Glanded pumps
    
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Wilo Service draws on their competence and experience while consulting on site to decide whether the pump can actually be repaired on site or has to be sent in for a factory repair. Wilo also provides spare parts or a replacement pump to restore the operational reliability of the system.

Repair includes:

  • Verification and elimination of error causes by experienced Wilo experts
  • Non-binding estimate for repairs
  • Electric-hydraulic test run to ensure correct data regarding functionality, quality and performance of the pump or system
  • Coating of various pump or system components for an optimised efficiency factor
  • Use of genuine spare parts only
  • Documentation of the repair in the service report