Production reliability starts with reliable technology
consumption in production halls is high. Electricity and heating costs are rising, so operating costs continue to increase. Water usage is also becoming more important. Cleaning, cooling, and processing require large quantities of water, while closed systems are increasingly becoming mandatory.
Pumps and their systems are key components of the infrastructure.
If the technology in the facility fails, production stoppages and disruptions to supply chains can be the result. Many plants still rely on older technology that may not meet current efficiency requirements for the respective equipment and may not provide the data required for certain ESG reporting processes. Regulatory measures under the EU Green Deal, such as the Fit for 55 package, and mandatory ESG reporting are increasing the pressure on companies. Energy consumption, emission reduction targets and requirements are becoming increasingly relevant for certain regulated companies. Investors are paying more attention to ESG criteria, customers expect transparent and documented supply chains, and partners require evidence in order to meet their own requirements.
Uncover the potentials now: lower energy use, fewer breakdowns, greater security for the future
Contact our team of industry experts to learn how solutions from Wilo can reduce your operating costs, decrease CO₂ emissions, and help support stable production processes.
Contact us now
Solutions for stable production and high efficiency based on the specified motor/system performance data
To meet increasing demands for energy efficiency, sustainability, and reliability, Wilo offers a wide range of pump systems for industrial applications.
Our solutions include robust standard pumps that are designed for continuous operation and meet the safety requirements specified for the relevant configuration. This supports reliable supply in the relevant application, even in critical production environments.
Our team of experts will support you through all phases of your project. This includes needs analysis, design, installation, maintenance, and spare parts supply. We take a holistic view of the entire system. We identify opportunities for optimisation and help identify and reduce energy consumption under defined operating conditions.
In this way, we support efficient operation, reliable operation and lifecycle-cost optimisation.
- Technology & digitalisation: Even older systems can be retrofitted and integrated into digital networks.
- Focus on operational reliability: Multi-level redundancy concepts, digital monitoring, and needs-based services help reduce unplanned downtime.
- Robust standard pumps: Easy-maintenance designs for fast service and minimal downtime.
- Features to support long service life: Tailored and proactive suggestions for spare parts and wearing parts.
- Support for investment decisions: Precise life cycle cost analyses and long-term economic efficiency – both for new construction projects and for the optimisation of existing production environments.
- Adaptability: Solutions that flexibly adapt to regional market requirements and individual industrial environments.
- ESG support: We provide energy and consumption data that may support applicable ESG reporting processes. Digital analysis tools provide transparency regarding energy consumption and energy-related CO2 emissions.
Our highlight industrial applications
From cooling and air conditioning to sewage disposal, modern pump systems are a key component to efficiency, operational reliability, and cost-effective plant operation in the industrial sector. The following applications show where innovative solutions make a big difference.
Heating, ventilation, and air conditioning (HVAC)
Precise temperature management for controlled production environments
Industrial environments require stable and flexible temperature control. Our heating, cooling, and refrigeration systems create consistent production conditions. They support higher energy efficiency based on the specified motor/system performance, support operational reliability, and offer the adaptability needed for changing requirements.
- Heating, cooling and air conditioning: Pump systems for a wide range of requirements in industrial applications
- For energy-intensive processes: Tailored to the requirements of industrial production environments
- High technical performance: Robust standard pumps with IE4 and IE5 motors
Wastewater collection and transport
Cleanly resolved, even under demanding conditions
Industrial processes produce complex sewage. Safe pumping systems designed for the specified applicable requirements are essential in these situations. Our solutions combine compliance with efficient energy use and reliable performance.
- Safe pumping even with industrial sewage containing solids
- Designed for continuous operation and high availability.
- Lifting units, submersible pumps, and systems for sewage pumping stations and on-site wastewater treatment plants
- Support for regulatory-compliant wastewater management
- Support for the technical implementation of the specifically identified regulatory requirements.
Dewatering and flood control
Robust solutions for extreme weather events
When production areas of different sizes and sensitivities are exposed to extreme weather, powerful drainage systems are essential. Our pump solutions are designed to support flood protection for the specified application, help reduce operational disruption, and the risk of flood-related damage.
- Protecting people, buildings, and industrial facilities from flooding and damage
- Drainage solutions for applications exposed to heavy rainfall or flooding.
Rainwater utilisation
Unlocking and smartly leveraging potential
In areas with high water demand, rainwater utilisation is an intelligent solution. Our systems collect and use rainwater efficiently. This can reduce drinking-water demand where rainwater substitutes suitable uses.
- Solutions for demand-oriented water management
- Efficient collection and use of rainwater
- Highly relevant for industrial plants with large roof and traffic areas
Water distribution and boosting
Reliable and powerful
Where industrial standards require applications with defined water-quality requirements, our systems for water distribution and pressure boosting provide reliable and hygienic solutions.
- Efficient pressure-boosting systems made of materials selected for the specified corrosion and wear requirements.
- Additional thermal disinfection of pressure-boosting systems before delivery
- Minimal downtime due to redundant systems
- Stable supply, even for industrial treatment processes
Firefighting
Security for critical applications
In an emergency, every second counts. Our fire-fighting systems provide the required hydraulic conditions for the fire water supply and, depending on the configuration, are designed to meet the relevant standards.
- Resilient infrastructure for security in emergencies
- High availability through redundancy and system monitoring
- Designed for rapid operational readiness in case of fire due to standard-compliant, flexibly configurable pressure-boosting systems with electric or diesel drive
Strong references. Optimal conditions for industrial excellence.
Georg Utz, Inc.
Superlative pressure-boosting system
From workpiece carriers and space-saving containers to pallets and large load carriers — these and other product solutions made from recyclable plastic are manufactured at the Georg Utz GmbH plant.
The Utz plant features a Wilo pressure-boosting system Wilo-Comfort COR-6 MVI9504/CC-M/S-S. Six high-pressure multistage centrifugal pumps supply the machines with cooling and process water, each with a maximum delivery head of around 88 metres and a maximum flow rate of around 600 cubic metres per hour.
In addition, the Wilo-Stratos MAXO is also used to heat and cool the production and administrative facilities at the 40,000-square-metre production plant.
Industry that helps shape the future
When production lines come to a standstill, it is not just goods that are missing – the impact can be felt in our everyday lives. Wilo pump systems support reliable plant operation and can be digitally monitored if required. Operating data provide transparency and help identify potential faults at an early stage and reduce unplanned interruptions. In this way, we support an industry that operates reliably even under demanding conditions.
Customised service solutions for industry
Complex industrial projects require reliable partners. Our service team provides individually tailored services that support reliable plant operation and help reduce the risk of failures and energy consumption. With our local presence, preventive maintenance and regional supply chains, we are there when you need us.
We provide spare and wear parts in line with the respective availability and service agreements. In addition, we develop tailored service concepts that help reduce downtime and maintain stable processes.
Digital solutions
Control pumps intelligently, connect systems and make operating data visible – for greater transparency and targeted optimisation of system operation.
Energy Solutions
Identify energy-saving potential, analyse operating data and derive suitable measures for energy-conscious system operation.
FAQ | Frequently asked questions about solutions in industry
Which pump applications does Wilo cover in industry?
How quickly are spare parts and service available?
How does Wilo help to save energy and costs?
Wilo offers pump technology with IE4/IE5 motors and intelligent speed control. In suitable existing systems, potential reductions in energy consumption can be identified compared with the current configuration. Digital solutions such as Wilo-Monitor provide transparency into relevant operating data. In addition, life cycle cost analyses based on defined input data make it possible to assess the economic viability of different solutions over a specified period and identify potential operating cost benefits.
How do Wilo solutions ensure smooth operation?
How does Wilo support companies with energy efficiency and ESG requirements?
Wilo supports companies in meeting ESG reporting obligations and can help reduce energy-related CO₂ emissions based on defined energy-consumption and emission-factor data through energy-efficient pump systems and digital analysis tools. Wilo also helps identify potentially relevant funding programmes and provides available technical documentation for the application.
How does collaboration with Wilo work?
Can existing systems be retrofitted with Wilo technology?
Optimise your energy efficiency and operational reliability now!
Contact our industrial experts. Together, we identify potential ways to reduce operating costs and energy-related CO₂ emissions and show which measures can contribute to increased system availability.